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Alternator Not Working

Help, Advice, Owners' Discussion and DIY Tutorials on all Volvo's "mid era" rear wheel drive Volvos.

1975 - 1993 240
1983 - 1992 740
1982 - 1991 760
1986 - 1991 780
1990 - 1998 940
1990 - 1998 960
1997 - 1998 V90/S90

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faof2
Posts: 30
Joined: 25 June 2009
Year and Model: 1991 240 DL4vlvws
Location: San Diego

Alternator Not Working

Post by faof2 »

This is a 1991 Volvo 240 (245) wagon with 140,00 miles, a California car. A few days ago, I noticed while driving after dark that the "battery" symbol would light up very dimly once in awhile, then quite a bit of the time. Thinking (erroneously)that this meant the alternator might be getting weak, I continued driving that car without checking. Last night in the dark while driving, the car began to perform erratically and the instrument panel got really weird until it failed to run at all. The battery was dead. Long story short, I put in another battery and everything seemed fine. Using a multimeter, I verified that it was not charging. Did not notice any odd sounds coming from that area. I checked a couple of You Tube videos and learned that the built in voltage regulator may have failed.
Questions:
- Is this about the time/mileage to expect the voltage regulator and brushes to fail?
- Is there any other checking I should do?
- Is it reasonable to conclude that the voltage regulator has failed?
- Is it a reasonably easy job to change the voltage regulator?
- Any helpful hints on that job?
- Is there a way to coax a few more miles out of the alternator/voltage regulator?
If this is the recommended route to go, I plan to order a new VR from FCP Euro with lifetime warranty.
Any helpful advice will be appreciated.

dj_v70
Posts: 240
Joined: 19 July 2014
Year and Model: v70 2003
Location: ri
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Post by dj_v70 »

Highly likely that regulator brushes have failed. Those are normal regulator brush wear out symptoms. Mine would go every 50k miles (but I used cheap after market parts). Take off 2 screws holding regulator to back of alternator and pull it out. See if brushes are down to less than 1/4", replace brushes (need to solder) or whole regulator.

dm635
Posts: 140
Joined: 16 January 2008
Year and Model: '96 965
Location: Lou. Ky.
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Post by dm635 »

Haven't owned a 240 for many years. Did own 3. A 245 and 2 242's. So I would guess that the voltage regulator is easily replaced by 2 screws like later models. Disconnect the battery before replacement, you don't want a possible spark show.
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