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Changed spark plugs, now getting new misfires

Help, Advice, Owners' Discussion and DIY Tutorials on Volvo's stylish, distinctive P2 platform cars sold as model years 2001-2007 (North American market year designations).

2001 - 2007 V70
2001 - 2004 V70 XC (Cross Country)
2004 - 2007 XC70 (Cross Country)
2001 - 2009 S60
2003 - 2007 S60 R
2004 - 2007 V70 R

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abscate  
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Re: Changed spark plugs, now getting new misfires

Post by abscate »

Nice catch Mike

Wiring is also a definite inspection item and would’ve fit the symptom list
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catchmeifucan652
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Post by catchmeifucan652 »

I took apart the wiring harness and found a couple of spots with cracked wire insulation, particularly with the hot and common wires cracked near a frayed ground going to cyl 2. Cyl 1 and 2 share a ground circuit. I thought I had it figured out, but nope, not yet. Everything is exactly the same.

Yes, the bad cylinders are getting 12V. I'm not sure if that's a good or bad sign for my ECU. I also checked the fuse on the coil circuit and it seems fine, measuring open circuit. A friend suggested an inline spark plug checker, but at this point I don't know what I would do with positive or negative results. This is mind boggling.

I ordered new coils packs, and if that fails, I'll take it to a good shop. I figure the shop is going to make me buy them anyway, so I might as well buy them at an online price and see what happens.

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Post by 93SCMax »

Your issue isn't your coils. If you've moved #1 and #2 to other cylinders and they work fine, then they aren't your issue. Good coils moved to #1 and #2 cause a misfire. Replace them if you like, but your issue is strictly with cylinder #1 and #2, either grounding or a wiring issue or something common with both cylinders. Don't let a shop tell you what parts need to be replaced if the data indicates otherwise.

A common ground point for both cylinders, or broken wiring would be the next place to look.
Last edited by 93SCMax on 24 Feb 2019, 12:19, edited 1 time in total.

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Post by RickHaleParker »

No misfire before changing plugs. Misfire after changing plugs. Have you considered it might be the new plugs. Try reinstalling the old plugs and see if the misfires go away.
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1998 C70, B5234T3, 16T, AW50-42, Bosch Motronic 4.4, Special Edition package.
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Post by precopster »

I'm quite sure you meant the fuse was measuring closed cicuit. Besides a blown fuse would take out all 5 cylinders.

As above or swapping plugs from "good" location to misfire location if they're already in the trash.
Current cars VW Transporter 2.5TDI, 2010 XC90 D5 R Design

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Post by abscate »

Upthread, the OP replaced new plug so with old working plugs, and misfire remained.

This one is going to be interesting.
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Post by RickHaleParker »

abscate wrote: 24 Feb 2019, 05:51 Upthread, the OP replaced new plug so with old working plugs, and misfire remained.
I missed that, he did reinstall the old plugs on #1 & #2.

Two things misfire on adjacente cylinders is a symptom of are:
1. Blown head gasket between the two cylinders, which is possible but unlikely in this case.
2. Misinterpreting the layout of the wiring harness and getting the two connectors to the coil packs swapped.

Each of the five coil pack have one wire that is a different color then the other coil packs.
Cylinder #1 Blue wire.
Cylinder #2 Brown wire.
Cylinder #3 Red/White wire.
Cylinder #4 Pink wire.
Cylinder #5 Violet wire.
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1998 C70, B5234T3, 16T, AW50-42, Bosch Motronic 4.4, Special Edition package.
2003 S40, B4204T3, 14T twin scroll AW55-50/51SN, Siemens EMS 2000.
2004 S60R, B8444S TF80 AWD. Yamaha V8 conversion
2005 XC90 T6 Executive, B6294T, 4T65 AWD, Bosch Motronic 7.0.

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Post by 93SCMax »

RickHaleParker wrote: 24 Feb 2019, 06:51
2. Misinterpreting the layout of the wiring harness and getting the two connectors to the coil packs swapped.
Excellent suggestion.

Switching wires by mistake is one reason I only do one cylinder at a time...learned the hard way many years ago.

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Post by abscate »

I fat sharpie mark both coils and connectors on coil on plug cars
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Post by Sentry1974 »

This post changed my life. Going through a divorce. Bought the car with issues with the intention of trading up from my volkswagon. Previous owner messed up the timing. Turned out it had bent valves. Rebuilt the head. Was running like a pos. Struggled for days researching misfire issues. Found this. Swapped coil wires. Presto. Runs like a dream. Thank you rickhaleparker. I needed the win.

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