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1999 V70 T5 oil cooler hose replacement DIY 31104688 30676906V

Help, Advice and DIY Tutorials on Volvo's P80 platform cars -- Volvo's 1990s "bread and butter" cars -- powered by the ubiquitous and durable Volvo inline 5-cylinder engine.

1992 - 1997 850, including 850 R, 850 T-5R, 850 T-5, 850 GLT
1997 - 2000 S70, S70 AWD
1997 - 2000 V70, V70 AWD
1997 - 2000 V70-XC
1997 - 2004 C70

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abscate
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Volvo Repair Database 1999 V70 T5 oil cooler hose replacement DIY 31104688 30676906V

Post by abscate »

I replaced the two hoses on the brick style oil cooler under my T5 - elapsed time 75 minutes

I Dremeled off the old hose clamps which were 'Jubilee type and pretty rusty. There is great satisfaction in hearing the 'ping' of the hose clamp releasing without busting knuckles. Elapsed time per hose clamp - 15 seconds.

Clean and wet the hoses before pushing them on firmly. Think about where the clamps go so you can easily get a socket on them (not a screwdriver) and get them nice and firm.

I replaced the factory heat wrap with muffler wrap to protect them from heat, and then zip tied them together just like Volvo did
Attachments
Ugly looking hose clamps - Dremeled off in 15 seconds
Ugly looking hose clamps - Dremeled off in 15 seconds
All old hoses off - ready for install
All old hoses off - ready for install
Wrap new hoses....zip tie at ends and midway
Wrap new hoses....zip tie at ends and midway
Wrap product  - PM me if you need this.
Wrap product - PM me if you need this.
Ready to go in...
Ready to go in...
Look how nicely the PS line holds the hose clamp out of the way while you push the hose on the upper fitting...
Look how nicely the PS line holds the hose clamp out of the way while you push the hose on the upper fitting...
All done...
All done...
Empty Nester
A Captain in a Sea of Estrogen
1999-V70-T5M56 2005-V70-M56 1999-S70 VW T4 XC90-in-Red
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erikv11  
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Post by erikv11 »

A much needed DIY so nicely documented, thanks for posting.
'95 854 T-5R, Motronic 4.4, 185k
'98 V70, T5 tune-injectors-turbo, LPT engine, 304k, daily driver
'06 S60 R, 197k
'07 XC70, black, 205k
'07 XC70, willow green, 212k
'99 Camry V6 :shock: 153k
gone: '96 NA 850 210k, '98 NA V70 182k, '98 S70 NA 225k, '96 855 NA 169k

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abscate
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Post by abscate »

:D

Thanks from the Guru!

That's a good day... :D

I did end up using those manifold screws so thanks again.

Anyone who needs the heat wrap for this job PM me, I have about 28 extra feet left.
Empty Nester
A Captain in a Sea of Estrogen
1999-V70-T5M56 2005-V70-M56 1999-S70 VW T4 XC90-in-Red
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cn90  
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Post by cn90 »

Thanks,

I have a 2005 XC90 (similar setup as yours).
Did you use Volvo OEM hoses?
Part Numbers?
2004 V70 2.5T 100K+
2005 XC90 2.5T 110K+

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abscate
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Post by abscate »

Strictly Volvo stuff for hoses, especially around turbo. It's brutal working back there.

I have the old OEM hoses and I'm amazed what good shape they are in. I will donate them to someone on a tight budget or a local driver

The oil cooler on the 2005 looks identical to my 1999, but I'm not sure the hoses are.

I'll post the part numbers to the thread, too.
Empty Nester
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1999-V70-T5M56 2005-V70-M56 1999-S70 VW T4 XC90-in-Red
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abscate
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Post by abscate »

cn90 wrote:Thanks,

I have a 2005 XC90 (similar setup as yours).
Did you use Volvo OEM hoses?
Part Numbers?
According to IPD your 2005 uses the same oil cooler and hoses if it has the same T5 engine

"2003-2007 XC90 with B5254T2 engine (5 cylinder turbo)"

The Volvo ones are 26 USD at IPD (as of July 2015) and the off brand are 16 USD.

IPD ITEM NUMBER 114470
CLASSIFICATION REPAIR & MAINTENANCE
QUALITY LEVEL BETTER (ORIGINAL EQUIPMENT)
BRAND GENUINE VOLVO
UNITS PER CAR 1
WARRANTY VOLVO OE ONE YEAR PARTS WARRANTY
CROSS REFERENCE 31104689, 9497056, VOL-30713304

and


114469
CLASSIFICATION REPAIR & MAINTENANCE
QUALITY LEVEL BETTER (ORIGINAL EQUIPMENT)
BRAND GENUINE VOLVO
UNITS PER CAR 1
WARRANTY VOLVO OE ONE YEAR PARTS WARRANTY
CROSS REFERENCE 31104688, 30676906V
Empty Nester
A Captain in a Sea of Estrogen
1999-V70-T5M56 2005-V70-M56 1999-S70 VW T4 XC90-in-Red
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abscate
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Post by abscate »

I replaced the two rubber orings on the oil cooler today,and tightened the oil pan M6 bolts that are revealed with the oil cooler off

Four torx bolts hold on the cooler. You need a pick to get the orings out

I used part number 30637339

Your oil sump,has to empty to make this repair or you BP the driveway

Car up on ramps. Clean surfaces with brake cleaner
Empty Nester
A Captain in a Sea of Estrogen
1999-V70-T5M56 2005-V70-M56 1999-S70 VW T4 XC90-in-Red
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abscate
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Post by abscate »

Oil cooler hose 30713304 now showing as obsolete on FCP
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Post by wizechatmgr »

Probably can use regular silicone hose of similar diameter and use 12 gauge stainless wire to make a "spring" around it to make the bends... I believe they also make spring like assemblies that go within the hose's inner diameter for this purpose. All is not lost =)
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In order to learn how to fix something, you must first learn how to break it.
1999 V70 XC AWD 2.4 T -- ~231k miles
1998 V70 2.4 NA -- ~184k miles

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Post by j-dawg »

I did these a couple years ago and IPD was the only vendor that had them. They still have them on their website, though they're listed as 3-day lead rather than in stock.
https://www.ipdusa.com/products/6652/11 ... ooler-hose
https://www.ipdusa.com/products/6649/11 ... ooler-hose
1999 V70 T5 5-SPD | ~277k mi | sold

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