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2003 V70 T5 Engine rebuild project

Help, Advice, Owners' Discussion and DIY Tutorials on Volvo's stylish, distinctive P2 platform cars sold as model years 2001-2007 (North American market year designations).

2001 - 2007 V70
2001 - 2004 V70 XC (Cross Country)
2004 - 2007 XC70 (Cross Country)
2001 - 2009 S60
2003 - 2007 S60 R
2004 - 2007 V70 R

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precopster
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Re: 2003 V70 T5 Engine rebuild project

Post by precopster »

That's the original block...and a nice one too :-)
Current cars VW Transporter 2.5TDI, 2010 XC90 D5 R Design

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abscate
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Post by abscate »

Will try to get some 2003 folks to post or pm me their VINS and engine numbers to help guide
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Post by Mountainman45 »

Precopster, what makes it a nice block? What's different about it? And as far as the VINS go I appreciate the help

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Post by precopster »

It's a nice one because it's a T5 2.3 block that handle higher boost pressures due to the slightly smaller bore and thicker cylinder walls.

If it were a 2.4 litre (2435cc) of the same era it would have thinner cylinder walls and not be as well suited to a custom tune where higher boost pressures are employed.

As already mentioned on this thread the engine of choice is the 2.5 litre with longer stroke but this would have to be modified to suit your car due to using two CVVTs instead of one.
Current cars VW Transporter 2.5TDI, 2010 XC90 D5 R Design

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Post by Mountainman45 »

So boost-wise what am I getting stock? And what can I safely push it to without fear of blowing heads and other important stuff

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Post by precopster »

That depends on.a lot of things..

1) Whether the wastegate is correctly adjusted (look on IPDs site in their tech tips for the correct procedure and specs for your engine
2) Condition and age of your head gasket
3) Condition/wear level of your piston rings
4) Condition of the valve seats on the head
5) Condition of your intercooler
6) Condition of the intercooler hoses (this is where silicon can be advantageous as it is generally stiffer under high boost than rubber)
7) Condition of the turbo
8) Current metal fatigue in the conrods (a weak point for these motors)
9) Condition of the main.and conrod bearings
10) Condition of cooling system
11) Condition of the lubrication system such as sump O rings, PCV system and oil pump

When new these motors had around 8-10psi
Last edited by precopster on 14 Mar 2019, 15:38, edited 1 time in total.
Current cars VW Transporter 2.5TDI, 2010 XC90 D5 R Design

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Post by abscate »

7) Condition of the turbo
8) Current metal fatigue in the conrods (a weak point for these motors)
9) Condition of the main.and conrod bearings
You’ve got some internet TCIP stuck on your 8 )
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Post by precopster »

abscate wrote: 13 Mar 2019, 18:42
8) Current metal fatigue in the conrods (a weak point for these motors)
You’ve got some internet TCIP stuck on your 8 )
Went back in to edit it again. It won't clear Pfff!!
Current cars VW Transporter 2.5TDI, 2010 XC90 D5 R Design

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Post by RickHaleParker »

precopster wrote: 14 Mar 2019, 15:41 Went back in to edit it again. It won't clear Pfff!!
Because "8)" is the ASCII code for 8).
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Post by matthew1 »

You can avoid this problem by checking "Disable smilies" in the Options tab beneath the editor.

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