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2002 volvo s60 2.4t PCV still blocked after service/replacement

Help, Advice, Owners' Discussion and DIY Tutorials on Volvo's stylish, distinctive P2 platform cars sold as model years 2001-2007 (North American market year designations).

2001 - 2007 V70
2001 - 2004 V70 XC (Cross Country)
2004 - 2007 XC70 (Cross Country)
2001 - 2009 S60
2003 - 2007 S60 R
2004 - 2007 V70 R

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MoVolvos
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Re: 2002 volvo s60 2.4t PCV still blocked after service/replacement

Post by MoVolvos »

cfelberg wrote: 09 Nov 2019, 09:37 I'll keep on eye on the dipstick. I checked it a couple of times within the last few days and it may have moved up a millimeter if at all. I'm just not sure what the next step would be - I was hoping there was an item that I overlooked that was causing a blockage. Thanks!
Meanwhile just drive with the dipstick up or remove the O-ring. If you smell burning oil inside the car you know it is venting quite a bit.
Blessings,

BKM


2008 C30 T5 2.0 M66
2007 S60 2.5T - New Project
2003 S80 T6 Transmission DIED
2000 S70 SE Base - New Project
1998 S70 T5 Prior
1989 240 Wagon Prior

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MoVolvos
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Post by MoVolvos »

MoVolvos wrote: 09 Nov 2019, 17:13
cfelberg wrote: 09 Nov 2019, 09:37 I'll keep on eye on the dipstick. I checked it a couple of times within the last few days and it may have moved up a millimeter if at all. I'm just not sure what the next step would be - I was hoping there was an item that I overlooked that was causing a blockage. Thanks!
Meanwhile just drive with the dipstick up or remove the O-ring. If you smell burning oil inside the car you know it is venting quite a bit.
I forgot. After I installed the PCV system on my 98 S70 T5 it still did not work well. It's did stop the oil dipstick gushing however. It been awhile and I have not done another PCV but if my memory serves me right I found a plug vacuum hose going to the PTC. I think that's call the PTC.

EDIT: Just read the OP and I cleaned the PTC also and it was a vacuum line going to it that was plugged.
Blessings,

BKM


2008 C30 T5 2.0 M66
2007 S60 2.5T - New Project
2003 S80 T6 Transmission DIED
2000 S70 SE Base - New Project
1998 S70 T5 Prior
1989 240 Wagon Prior

cfelberg
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Post by cfelberg »

Yeah, I was hoping it was due to PTC after reading some posts about it but mine was completely clear, so that's why I was left scratching my head. Car seems to be running well at this point, so I guess I will do what you suggested with the dip stick and continue to monitor it.

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Post by chrism »

If the glove sucked inward real well at idle but then inflated when under load then it might just be that your engine has more blow-by than than the PCV system is capable of evacuating from the crankcase.

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Post by cfelberg »

chrism wrote: 09 Nov 2019, 18:21 If the glove sucked inward real well at idle but then inflated when under load then it might just be that your engine has more blow-by than than the PCV system is capable of evacuating from the crankcase.
If this is the case then what is the best course of action?

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Post by MoVolvos »

cfelberg wrote: 09 Nov 2019, 18:05 Yeah, I was hoping it was due to PTC after reading some posts about it but mine was completely clear, so that's why I was left scratching my head. Car seems to be running well at this point, so I guess I will do what you suggested with the dip stick and continue to monitor it.
Do you mean the vacuum line is clear also?
chrism wrote: 09 Nov 2019, 18:21 If the glove sucked inward real well at idle but then inflated when under load then it might just be that your engine has more blow-by than than the PCV system is capable of evacuating from the crankcase.
A 5W-40 would do well in the 2002. Try the Rotella T6. An oil change is cheap so worth a try.
Blessings,

BKM


2008 C30 T5 2.0 M66
2007 S60 2.5T - New Project
2003 S80 T6 Transmission DIED
2000 S70 SE Base - New Project
1998 S70 T5 Prior
1989 240 Wagon Prior

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Post by cfelberg »

MoVolvos wrote: 09 Nov 2019, 18:35
cfelberg wrote: 09 Nov 2019, 18:05 Yeah, I was hoping it was due to PTC after reading some posts about it but mine was completely clear, so that's why I was left scratching my head. Car seems to be running well at this point, so I guess I will do what you suggested with the dip stick and continue to monitor it.
Do you mean the vacuum line is clear also?


Yes, it is a brand new line.

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Post by MoVolvos »

cfelberg wrote: 09 Nov 2019, 18:38
MoVolvos wrote: 09 Nov 2019, 18:35
cfelberg wrote: 09 Nov 2019, 18:05 Yeah, I was hoping it was due to PTC after reading some posts about it but mine was completely clear, so that's why I was left scratching my head. Car seems to be running well at this point, so I guess I will do what you suggested with the dip stick and continue to monitor it.
Do you mean the vacuum line is clear also?
Yes, it is a brand new line.
Are there other small or medium vacuum lines related to the PCV? I think it was around 2012 when I did the work. If so, remove and push air through those to double check.
Blessings,

BKM


2008 C30 T5 2.0 M66
2007 S60 2.5T - New Project
2003 S80 T6 Transmission DIED
2000 S70 SE Base - New Project
1998 S70 T5 Prior
1989 240 Wagon Prior

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Post by cfelberg »

MoVolvos wrote: 09 Nov 2019, 18:53
cfelberg wrote: 09 Nov 2019, 18:38
MoVolvos wrote: 09 Nov 2019, 18:35

Do you mean the vacuum line is clear also?

Yes, it is a brand new line.
Are there other small or medium vacuum lines related to the PCV? I think it was around 2012 when I did the work. If so, remove push air through those to double check.
There is just one hose that goes directly to the top of the PTC and it is the hose from that long 90 degree hose assembly from the breather box. There are a couple of small vacuum lines that enter the turbo intake tube very near the PTC on their own nipples, but not connected to the PTC directly. Are these the ones you are thinking of?

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Post by MoVolvos »

cfelberg wrote: 09 Nov 2019, 19:02
MoVolvos wrote: 09 Nov 2019, 18:53
cfelberg wrote: 09 Nov 2019, 18:38

Are there other small or medium vacuum lines related to the PCV? I think it was around 2012 when I did the work. If so, remove push air through those to double check.
There is just one hose that goes directly to the top of the PTC and it is the hose from that long 90 degree hose assembly from the breather box. There are a couple of small vacuum lines that enter the turbo intake tube very near the PTC on their own nipples, but not connected to the PTC directly. Are these the ones you are thinking of?
Scroll down and see the PTC diagram. It shows a large and small vacuum line. I believe the small one was clogged on mine. It's been awhile.

http://lakesidedp.com/uploadpics/pcv/
Blessings,

BKM


2008 C30 T5 2.0 M66
2007 S60 2.5T - New Project
2003 S80 T6 Transmission DIED
2000 S70 SE Base - New Project
1998 S70 T5 Prior
1989 240 Wagon Prior

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