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AC Cuts out after about 15 minutes....

Help, Advice and DIY Tutorials on Volvo's P80 platform cars -- Volvo's 1990s "bread and butter" cars -- powered by the ubiquitous and durable Volvo inline 5-cylinder engine.

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Eddystone
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AC Cuts out after about 15 minutes....

Post by Eddystone »

I have read a number of AC threads over the years, and I suspect my compressor clutch needs to be adjust (or maybe needs to have some pieces of zip tie inserted). I haven't yet had an opportunity to stop and check it when it starts blowing uncooled. When first started, the system gets nice and cold, then you realize after about 15 minutes that uncooled air is coming out of the vents.

Ideas? This is a 1999 S70t5 with the automatic temperature control module.
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Post by abscate »

It’s a classic description of the excess clutch gap problem, which you can confirm with feeler gauges.

It is possible to drop the compressor and reshuffle the clutch without having to evacuate and recharge the AC but bread clips or zip ties is a much faster and effective solution.
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Post by misha »

Abscate....
How do you measure clutch gap...when clutch is engaged or at rest(disengaged)?
I know that it should be around 0.3-0.5mm max,but i'm not clear on this.
'97 850 2.5 20v / fully equipped / Motronic 4.4 from the factory / upgraded with S,V,C,XC70 instrument cluster / polar white wagon
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Post by erikv11 »

Measure AC clutch gap at rest, car off. Just reach down there.
'95 854 T-5R, Motronic 4.4, 185k
'98 V70, T5 tune-injectors-turbo, LPT engine, 304k, daily driver
'06 S60 R, 197k
'07 XC70, black, 205k
'07 XC70, willow green, 212k
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Post by misha »

erikv11 wrote: 14 Jun 2020, 16:17 Measure AC clutch gap at rest, car off. Just reach down there.
So....at rest...when clutch is disengaged,it should be within spec(0.3-0.5mm).

What is a maximum allowable clutch gap,before problems begin?
Never had a problem with ac compressor,but want to be ready for it if needed.
'97 850 2.5 20v / fully equipped / Motronic 4.4 from the factory / upgraded with S,V,C,XC70 instrument cluster / polar white wagon
History of Volvos in the family:
'71 144 S
'73 144 De Luxe
'78 244 DL
'78 244 DL
'79 244 GLE
'85 340 GLS

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Post by erikv11 »

My recollection from forum posts is they can get up to 0.7 or so without issue. Check yours and post it up! Since it is working. Or wade through a search :lol:. Seriously it's easy to test if you have a feeler gauge.

I'll try to check the gap on my V70 and post it up.
'95 854 T-5R, Motronic 4.4, 185k
'98 V70, T5 tune-injectors-turbo, LPT engine, 304k, daily driver
'06 S60 R, 197k
'07 XC70, black, 205k
'07 XC70, willow green, 212k
'99 Camry V6 :shock: 153k
gone: '96 NA 850 210k, '98 NA V70 182k, '98 S70 NA 225k, '96 855 NA 169k

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Post by Eddystone »

There's a photo credited to erikv11 for this AC clutch fix showing a part number 02AUG2012. Is this a Volvo number or something aftermarket?

I have been out to the car sticking my head in there and taking photos, and now I have three or four new projects to do on my perfectly running (except for the AC) car. Power steering hose. Maybe a serpentine belt. Heck, maybe it's time for the timing belt. Idler. Tensioner. Water pump. Camshaft lock, Camshaft seals. Camshaft. Crankshaft. Front subframe. It never stops...

I may just drive north and park it near Albany, but they're real snooty about taking free cars with auto boxes up there.
1998 V70 Non-Turbo/Auto The Perfect Driving Appliance
1993 945 Turbo/Auto Pickemup Truck that Will Not Die. New 960 seats!
1999 S70 T5 Turbo/Auto which is better than Abscate's T5
All U.S. market models.
All running and on the road.
PM me if you are in Ohio. I'm in Lorain.

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Post by erikv11 »

Eddystone wrote: 14 Jun 2020, 17:43 There's a photo credited to erikv11 for this AC clutch fix showing a part number 02AUG2012. Is this a Volvo number or something aftermarket? ...
That "part" is a bread clip. The expiration date for the loaf of bread was Aug 12, 2012.

Image

For reducing the clutch gap, zip ties are the much better way to go, preferred over bread clips.
'95 854 T-5R, Motronic 4.4, 185k
'98 V70, T5 tune-injectors-turbo, LPT engine, 304k, daily driver
'06 S60 R, 197k
'07 XC70, black, 205k
'07 XC70, willow green, 212k
'99 Camry V6 :shock: 153k
gone: '96 NA 850 210k, '98 NA V70 182k, '98 S70 NA 225k, '96 855 NA 169k

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Post by abscate »

Ha! Probably have garage open for another month at least with Covid, but you are always welcome

Four hour drive from Philly, yo.

If you do use bread clips , don’t use wHEAT for an AC application, it won’t slice it, you can toast your compressor.
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Post by MoVolvos »

misha wrote: 14 Jun 2020, 15:53 Abscate....
How do you measure clutch gap...when clutch is engaged or at rest(disengaged)?
I know that it should be around 0.3-0.5mm max,but i'm not clear on this.
Hope to get to this on our C30. Already one summer too many.





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2008 C30 T5 2.0 M66
2007 S60 2.5T - New Project
2003 S80 T6 Transmission DIED
2000 S70 SE Base - New Project
1998 S70 T5 Prior
1989 240 Wagon Prior

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