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2002 s80 trans slipping swap or rebuild?

Everything on the Volvo S80. Sometimes called an "executive car", the S80 was Volvo's top-of-the-line passenger car. P2 platform.
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SlowLane
Posts: 56
Joined: 15 September 2013
Year and Model: 1996 855 Turbo
Location: Livermore, CA
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Re: 2002 s80 trans slipping swap or rebuild?

Post by SlowLane »

bronco wrote: 07 Jul 2020, 07:50
SlowLane wrote: 06 Jul 2020, 15:53 The ATSG technical manual for the 4T65E has the following approximate capacity numbers:

Bottom Pan Removed 7.0 liters or 7.4 quarts
Complete Rebuild 9.5 liters or 10.0 quarts
Completely Dry 12.7 liters or 13.4 quarts
I'm within 3/4 of a quart it looks like. Next time I get the car I'll check and see if it will take a little more
You're probably good where you are. The manual emphasizes that those are approximate capacities. Like, ballpark figures, dependent on how much fluid drained during your rebuild.
Current Volvos:
2014 T6 XC70 - Turning into an expensive lesson.
2002 2.9 S80 - Wife's car, the "Silver Flash"
1996 855 Turbo - Formerly daughter's ride. My toy now.

Former Volvos:
1997 855 GLT - Totalled by daughter. Now she appreciates Volvos. :wink:
1984 244 DL B23F - warped head after radiator blew
1982 245 GL B21A - My first Volvo. Sold with 400,000 km on it.

Other:
1981 VW Westfalia - Californiated Canadian

bronco
Posts: 266
Joined: 11 August 2019
Year and Model: 1998 V70
Location: boston
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Post by bronco »

One thing I learned from this project If the lube pipe in the pan pops out of its hole then the final drive will not be lubricated.

I have a friend who drives a chevy with this transaxle that suddenly started making a howling noise which is tied to road speed and happens in gear or neutral and I think that might be what happened :o

I am considering offering to look at it on spec. Im sure it needs a filter and fluid change but I'm curious if that pipe will be kicked out.

On the other hand maybe I should leave it alone :mrgreen: No good deed goes unpunished as they say.

Its just that I have an extra filter and pan gasket from the volvo job I could find a home for spare parts and make a few dollars while my memory of this trans is fresh

SlowLane
Posts: 56
Joined: 15 September 2013
Year and Model: 1996 855 Turbo
Location: Livermore, CA
Been thanked: 6 times

Post by SlowLane »

bronco wrote: 11 Jul 2020, 11:01 One thing I learned from this project If the lube pipe in the pan pops out of its hole then the final drive will not be lubricated.

I have a friend who drives a chevy with this transaxle that suddenly started making a howling noise which is tied to road speed and happens in gear or neutral and I think that might be what happened :o
Sonnax makes a clever Lube Tube Retainer kit. It's inexpensive, effective and quite easy to install.

However, it your friend's case the damage might already have been done.
Current Volvos:
2014 T6 XC70 - Turning into an expensive lesson.
2002 2.9 S80 - Wife's car, the "Silver Flash"
1996 855 Turbo - Formerly daughter's ride. My toy now.

Former Volvos:
1997 855 GLT - Totalled by daughter. Now she appreciates Volvos. :wink:
1984 244 DL B23F - warped head after radiator blew
1982 245 GL B21A - My first Volvo. Sold with 400,000 km on it.

Other:
1981 VW Westfalia - Californiated Canadian

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