Login Register

'97 855 GLT: is there an easy way to fix a slow leak in AC at this junction?

Help, Advice and DIY Tutorials on Volvo's P80 platform cars -- Volvo's 1990s "bread and butter" cars -- powered by the ubiquitous and durable Volvo inline 5-cylinder engine.

1992 - 1997 850, including 850 R, 850 T-5R, 850 T-5, 850 GLT
1997 - 2000 S70, S70 AWD
1997 - 2000 V70, V70 AWD
1997 - 2000 V70-XC
1997 - 2004 C70

Post Reply
User avatar
jreed
Posts: 1619
Joined: 8 March 2009
Year and Model: '97 Volvo 855 GLT
Location: RTP, North Carolina
Has thanked: 352 times
Been thanked: 192 times

'97 855 GLT: is there an easy way to fix a slow leak in AC at this junction?

Post by jreed »

Our car leaks about 100g of refrigerant per year. A few years ago I added a refrigerant to the system that contained a small amount of UV fluorescent dye. Yesterday under UV light I could see signs of a leak around the junction between the low side port (at upper left in image below) and the receiver/dryer.
Has anybody else had a leak at the junction in this area or in a similar area?
Is there an easy way to fix this leak?
Thanks!
UV fluorescent dye around junction between low side port and receiver/dryer
UV fluorescent dye around junction between low side port and receiver/dryer
1997 855 GLT (Light Pressure Turbo) still going strong. Previous: 1986 240 GL rusted out in '06, 1985 Saab 900T rusted out in '95, 1975 Saab 99 rusted out in '95, 1973 Saab 99 rusted out in '94

User avatar
wizechatmgr
Posts: 1798
Joined: 12 January 2017
Year and Model: 1999 V70 XC AWD 2.4T
Location: Albany, NY area
Has thanked: 45 times
Been thanked: 126 times
Contact:

Post by wizechatmgr »

You need the spring tool. Have it recycled/pumped down. Pop the spring adapter over top, push it towards the left, hold tight while pulling right side out. Will be two o-rings in there. Replace those two o-rings, clean the hell out of it. Keep under a vac for ~20 minute or longer. Recharge to taste.
Wisdom requires knowledge as a prerequisite, but knowledge can be developed due to a lack of wisdom.
In order to learn how to fix something, you must first learn how to break it.
1999 V70 XC AWD 2.4 T -- ~231k miles
1998 V70 2.4 NA -- ~184k miles

User avatar
abscate
MVS Moderator
Posts: 35267
Joined: 17 February 2013
Year and Model: 99: V70s S70s,05 V70
Location: Port Jefferson Long Island NY
Has thanked: 1497 times
Been thanked: 3810 times

Post by abscate »

That’s a great clean leak find!

Spring adapter is about $10 at your FLAPS

I think that is the black one that goes on there, match the hole in the adapter to the pipe size.

There might be a plastic retainer in there which you can prise (British spelling) out before the adapter goes in.

You will need to loosen the drier can m6 bolt so you get slack and can pull the line about 1cm to pop the line out

No need to replace the drier if you get the job done in a day, Volvo says 24 hours open is okay for just pump down. That being said the Rein receiver drier is a whopping $18 but the removal is.......fun.

Do take a good look at the two soft hoses to see if the need replacing. About $100 each so do it now so you get your recharge to cover all needed repairs.

If you are doing the soft hoses, you can cut them off which also makes the drier removal much easier.
Empty Nester
A Captain in a Sea of Estrogen
1999-V70-T5M56 2005-V70-M56 1999-S70 VW T4 XC90-in-Red
Link to Maintenance record thread

Post Reply
  • Similar Topics
    Replies
    Views
    Last post