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2004 s60r fuel pump problems

Help, Advice, Owners' Discussion and DIY Tutorials on Volvo's stylish, distinctive P2 platform cars sold as model years 2001-2007 (North American market year designations).

2001 - 2007 V70
2001 - 2004 V70 XC (Cross Country)
2004 - 2007 XC70 (Cross Country)
2001 - 2009 S60
2003 - 2007 S60 R
2004 - 2007 V70 R

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jdkoby
Posts: 1
Joined: 24 February 2008
Year and Model:
Location: Orlado, FL

2004 s60r fuel pump problems

Post by jdkoby »

My S60 has been at a Volvo specialist for a month.. It is now on the 3rd fuel pump.. The fuses to the pump keep blowing after 60 miles or so.. Volvo has now told our mechanic that the gas tank needs to be cleaned.. There is no fuel filter and the debris is clogging the pump.. Can anyone confirm a similar situation? We never had a problem with the original pump, but had to replace it because of a broken plastic piece..

JRL
Posts: 9350
Joined: 22 November 2005
Year and Model: Several
Location: 19333
Been thanked: 16 times

Post by JRL »

First of all, of course it has a fuel filter.
R's can and do have fuel pump issues but 3 is WAY too many.
Mod note. Jim passed away in early 2022, his contributions to this forum are immortal, and he is missed. RIP

2000 V70R Black, 144,000 miles Wife's R.
2007 V70 2.5T White/Oak 111,000 MILES. Polestar tune, IPD bars, rear spoiler, dark grey Thors, DWS 06, HU850, sub.

sseir39
Posts: 238
Joined: 15 September 2007
Year and Model:
Location: Temple, TX

Post by sseir39 »

Volvo has had problems with gas tanks delaminating. This was the problem with son-in-laws XC90 which is 2 or 3 years old. It ate fuel pumps. Finally they replaced the tank and problem is gone. Might check into this.

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