Hi All I am experiencing the Hard pedal problem on my XC90 2007. It looks like it could be several issues. The dealer wants to replace the Master Cylinder Brake Booster for $1,200.
He also mentioned that the Vacuum pump leaks oil could this be the problem ?
Hard Brake Pedal XC90 2007
- pgill
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- Joined: 27 August 2018
- Year and Model: 2010 S80, 2008 LR2
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You didn't mention which engine you have
If you have the 3.2 then continue reading.
If not then you can ignore the rest of this post
The 3.2 uses the Vacuum pump to create the brake boost assist.
If you disconnect the line coming out of the Vacuum pump you will get no brake assist.
The pump has a check valve on the side of it that should be replaced (it comes with the re-build kit)
If it were me I would rebuild the Vacuum pump first.
Here is what I bought for my 2010 S80 3.2
$62.53 --- (31401556) --- Volvo Brake Vacuum Pump Repair Kit
Note: I did use the actual Volvo kit
This same kit will work for you 2007 XC90 3.2
If you have the 3.2 then continue reading.
If not then you can ignore the rest of this post
The 3.2 uses the Vacuum pump to create the brake boost assist.
If you disconnect the line coming out of the Vacuum pump you will get no brake assist.
The pump has a check valve on the side of it that should be replaced (it comes with the re-build kit)
If it were me I would rebuild the Vacuum pump first.
Here is what I bought for my 2010 S80 3.2
$62.53 --- (31401556) --- Volvo Brake Vacuum Pump Repair Kit
Note: I did use the actual Volvo kit
This same kit will work for you 2007 XC90 3.2
Hi thanks for your reply it was very helpful. My engine is the 3.2, I recently purchased the car and after driving a few miles last week the brake pedal became hard. The garage this week said the vacuum pump was leaking oil but that had nothing to do with my brakes. I needed a new power booster and the cost installed was a whopping $1,200.
- pgill
- Posts: 799
- Joined: 27 August 2018
- Year and Model: 2010 S80, 2008 LR2
- Location: California
- Has thanked: 115 times
- Been thanked: 185 times
Beck,
Here is what it looks on my S80 3.2 after the rebuild

The pump creates a Vacuum in the hose that connects the pump to the booster
If the check valve is broken then the booster wont work right
If the seals in the booster are broken then it won't hold a vacuum and it wont provide the brake assist
If the hose is broken then it won't hold a vacuum
If the O-ring for the hose is broken then it won't hold a vacuum
Orange O-ring

Good luck
Paul
Here is what it looks on my S80 3.2 after the rebuild
The pump creates a Vacuum in the hose that connects the pump to the booster
If the check valve is broken then the booster wont work right
If the seals in the booster are broken then it won't hold a vacuum and it wont provide the brake assist
If the hose is broken then it won't hold a vacuum
If the O-ring for the hose is broken then it won't hold a vacuum
Orange O-ring
Good luck
Paul
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