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serial HID control unit failures

Help, Advice, Owners' Discussion and DIY Tutorials on Volvo's stylish, distinctive P2 platform cars sold as model years 2001-2007 (North American market year designations).

2001 - 2007 V70
2001 - 2004 V70 XC (Cross Country)
2004 - 2007 XC70 (Cross Country)
2001 - 2009 S60
2003 - 2007 S60 R
2004 - 2007 V70 R

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enotslim
Posts: 333
Joined: 18 January 2016
Year and Model: 2004 XC70
Location: Boston, MA USA
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serial HID control unit failures

Post by enotslim »

I'm looking for advice about why my headlight control units keep failing. 2004 XC70 with Xenon headlights

Driver's side headlight was out for a few weeks. Broken bulb.

Replaced bulb both sides with OEM (fcp HID Jahn D2R). Both worked when connected to the igniter removed from the headlight assembly. After reassembly the driver side bulb was out (passenger side was good). Swapped parts to determine the driver side control unit had failed. All other parts were OK including both new bulbs.

Replaced driver side control unit (fcp Valeo 30727205). Both sides worked when fully assembled in car, great. Rechecked several times with success.

An hour later I drove 1 mile to inspection station. Passenger side bulb was out. (Passed inspection anyway.) I swapped parts to determine the passenger side control unit had failed.

Before replacing the passenger side control unit - is this an unlucky sequence of events (plus old parts that tend to fail at the same time) or is there some underlying electrical issue causing serial failures? Should both control units be replaced when either fails for some reason having to do with upstream electrical control? Does a new bulb cause the control unit to fail?

Thanks.
Now:
2004 XC70
Then:
1972 144
1988 240 Wagon
1998 V70 T5

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