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Vacuum Hose on Manifold

Help, Advice and DIY Tutorials on Volvo's P80 platform cars -- Volvo's 1990s "bread and butter" cars -- powered by the ubiquitous and durable Volvo inline 5-cylinder engine.

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1998s70GLT
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Vacuum Hose on Manifold

Post by 1998s70GLT »

While doing my PCV job, I appeared to have broke the vacuum hose that's in the attached image.

If I am not mistaken, this goes to the PTC nipple? I've read various post, including #7 of this viewtopic.php?t=63615.

I am not 100% sure how to read the Vacuum Hose Routing diagram to track this one down.

To replace this, can I use a 5/16 breather hose? Can I replace other broken/deteriorated hoses with 5/16 hoses also?
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There is a crack by the elbow/bend of the hose (circled in yellow)
There is a crack by the elbow/bend of the hose (circled in yellow)

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Sveedy
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Post by Sveedy »

I believe you need to, or should, use oil resistant hose for the PCV system. I used 1/4" oil resistant hose for that. Make sure that you get that hose on tight before you install the manifold. I didn't and it popped off. No way to get to that clamp without removing the manifold. Again.
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1996 850 Turbo GLH ( Goes Like Hell )
1999 V70 GLT

1998s70GLT
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Post by 1998s70GLT »

Where does this line go exactly? To the PTC? This line circled in yellow is what you used for 1/4"?

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Post by abscate »

On a turbo it runs under the intake manifold then turns backwards and down to connect to the PTC nipple on the snorkel
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Sveedy
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Post by Sveedy »

^ What abscate said. And yes that's what I replaced with the 1/4". I think the stock line is hard plastic and about 3mm.
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1996 850 Turbo GLH ( Goes Like Hell )
1999 V70 GLT

1998s70GLT
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Post by 1998s70GLT »

In reference to the more effective PCV method of using 5/8th tube, standard 5/8th tube is fine, correct? It does not need to be fuel or copper 5/8th.

I ask because maybe I misinterpreted what I read and I don’t want to do a PCV job for thousands of miles.

Here’s the post I’m referencing: viewtopic.php?f=1&t=53448

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Post by Sveedy »

Seems like this comes up often and there are a few ways to go. Your just trying to get as much nonrestrictive flow as possible with something that will stand up to hot oil. I used 5/8" and 1/4" oil resistant hose. I believe that will last longer than heater hose. The two 90* turns are either made with brass fittings or by other non-conventional means, such as a spring inside the hose where it makes the 90* turn out of the oil trap box.
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1996 850 Turbo GLH ( Goes Like Hell )
1999 V70 GLT

1998s70GLT
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Post by 1998s70GLT »

Was the 5/8” line used to run from the PCV oil trap to the PTV and the 1/4” line used to run from the passenger side of the intake manifold to the PTV?

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Sveedy
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Post by Sveedy »

^ Yes. When I did mine I used a small compression spring inside of the 5/8" hose where it makes a hard 90* bend coming out of the trap. Much like some radiator hoses. Then I used a electrical conduit sweep to make the 90* turn going under the throttle body area. That sweep was 1/2" and is really tight to fit into 5/8" hose but it did fit. I have a pic somewhere in this computer that I'll post for you.
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Sveedy
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Post by Sveedy »

012.jpg
013.jpg
Try to learn life's bad lessons vicariously through others.


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