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Camshaft Locking Tool Instructions

Help, Advice, Owners' Discussion and DIY Tutorials on Volvo's stylish, distinctive P2 platform cars sold as model years 2001-2007 (North American market year designations).

2001 - 2007 V70
2001 - 2004 V70 XC (Cross Country)
2004 - 2007 XC70 (Cross Country)
2001 - 2009 S60
2003 - 2007 S60 R
2004 - 2007 V70 R

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Oka
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Camshaft Locking Tool Instructions

Post by Oka »

Camshaft Locking Tool.jpg
Camshaft Locking Tool.jpg (26.52 KiB) Viewed 5939 times
Hello folks,

I am looking on instructions on how to properly use the Camshaft Locking Tool.
I cannot find instructions on how to really use it. I have a 2001 Volvo V70XC and
about to replace my seals, timing belt and water pump.

cheers.
2001 Volvo XC70/AWD/Auto/Turbo/146kMiles
2001 Volvo V70XC/AWD/Auto/Turbo/144kMiles
2002 Subaru Outback L.L. Bean/3.0/131K/AWD
2005 Volvo XC90/AWD/V8/Auto 111 Miles
2006 Toyota Sienna LE/AWD 93K
--------------------------------------------------------------------------------------
1985 BMW (E23) 735i(US)/AUTO/209K Miles (Parked since 2011)
1997 Mazda MPV/AUTO/4WD/173K Miles (Parked since 2008)

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darylrobert
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Post by darylrobert »

dont force it, they are offset its trial and error. you will feel when its fitted correctly. you will need washers/spacers or cut the bolts, measure how much thread the camshaft sensor bolt threads in.

the swivel latch part with allen key bolt goes at the top and is "meant" to clamp the top of the valve cover to hold the camshafts to the cover, however i found mine needed to be filed to fit, ignore it for just locking the camshaft

EDIT dont cut the bolts because the threads are the same, i found some better bolts in my bucket of bolts.

vtl
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Post by vtl »

Don't over-tighten those, you may break the bolt inside the camshaft. Don't under-tighten it either, or you'll break the camshaft while doing a final torque of the VVT hub bolt.

Image

Otherwise locking is pretty straightforward. Setting the VVT hubs back is more challenging until you understand everything.

Oka
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Post by Oka »

vtl wrote: 24 Sep 2021, 10:49 Don't over-tighten those, you may break the bolt inside the camshaft. Don't under-tighten it either, or you'll break the camshaft while doing a final torque of the VVT hub bolt.

Image

Otherwise locking is pretty straightforward. Setting the VVT hubs back is more challenging until you understand everything.
Wow, it broke? Doesn't the tool have a torque? Will be hard to know what will be too much or too little torque..
Please, would you have the instruction on how to mount the tool? Mine does not come with one. I have been searching the web and can't find how to actually mount it on. If you have any link, please pass my way; I am stuck and don't want to guess on how to.
Thanks a bunch!

Oka
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Post by Oka »

Oka wrote: 24 Sep 2021, 15:59
vtl wrote: 24 Sep 2021, 10:49 Don't over-tighten those, you may break the bolt inside the camshaft. Don't under-tighten it either, or you'll break the camshaft while doing a final torque of the VVT hub bolt.

Image

Otherwise locking is pretty straightforward. Setting the VVT hubs back is more challenging until you understand everything.
Wow, it broke? Doesn't the tool have a torque? Will be hard to know what will be too much or too little torque..
Please, would you have the instruction on how to mount the tool? Mine does not come with one. I have been searching the web and can't find how to actually mount it on. If you have any link, please pass my way; I am stuck and don't want to guess on how to.
Thanks a bunch!
Found something that will help; (@ 13:15). https://www.youtube.com/watch?v=Y4We7wbtwbI
Last edited by Oka on 24 Sep 2021, 21:33, edited 1 time in total.

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jonesg
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Post by jonesg »

lots of videos, the long bolts are safe at 12 ft lb, same as the long bolts in the water pump.


Oka
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Post by Oka »

jonesg wrote: 24 Sep 2021, 18:25 lots of videos, the long bolts are safe at 12 ft lb, same as the long bolts in the water pump.

Thanks.
I saw that earlier, but it was not too clear on exactly how the tool get installed.
Thanks a bunch for the torque specs.

hans747
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Post by hans747 »

I am in the same level of hell as you right now. For the locking tool, do like Robert in the video above: take the tool apart, attach each side of the tool to a cam, then pull the two side of the tool together and fasten it. Once those two arms are attached to each other, the cams will be aligned.

In my case, i cheaped out and bought the tool from Amazon, and the bolts were the wrong length. And the holes for the bolt that hold the tool together are misaligned! I ended making a spacer out of some old nuts to make the bolts fit int the cams. And I used a 3" steel clamp to hold the tool together. What a mess. But it works!

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darylrobert
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Post by darylrobert »

follow the recommended torque setting for the camshaft sensor, i think its pretty low. Theres no need overtighten the bolt, it just needs to stop the camshaft from rotating, let the key slot do the work. All these tools are made from the same factory in China, thats why there are no instructions, sellers could write something up put like a jig saw puzzle instructions would just ruin the fun.

Oka
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Post by Oka »

darylrobert wrote: 25 Sep 2021, 00:38 follow the recommended torque setting for the camshaft sensor, i think its pretty low. Theres no need overtighten the bolt, it just needs to stop the camshaft from rotating, let the key slot do the work. All these tools are made from the same factory in China, thats why there are no instructions, sellers could write something up put like a jig saw puzzle instructions would just ruin the fun.
Thanks

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