Login Register

Repair Non-Working FOB DIY

Help, Advice, Owners' Discussion and DIY Tutorials on Volvo's stylish, distinctive P2 platform cars sold as model years 2001-2007 (North American market year designations).

2001 - 2007 V70
2001 - 2004 V70 XC (Cross Country)
2004 - 2007 XC70 (Cross Country)
2001 - 2009 S60
2003 - 2007 S60 R
2004 - 2007 V70 R

Post Reply
velorider
Posts: 203
Joined: 17 February 2009
Year and Model: 2005 S60 T5
Location: Long Beach, CA
Has thanked: 2 times
Been thanked: 26 times

Repair Non-Working FOB DIY

Post by velorider »

I'm sure I'm not the first to do this but I couldn't find anything while searching. One of my FOB stopped working a few years ago and getting a replacement was too cost prohibitive. I previously tried repairing it but was unsuccessful. This should work for both the earlier FOB without key and new knife key style FOB.

While at Pick-A-Part pulling a trunk latch there was key FOB in the key hole. About a month later I started wondering if I could just transfer the microcontroller (IC) from my non-working FOB onto the junkyard FOB. I figured the coding would be in the IC, so by transferring my IC to the junkyard FOB it would allow the junkyard FOB to work with my S60. So today I tried and it worked! It took me about 30 minutes to desolder the IC from both boards and solder mine IC onto the junkyard doner board.


The IC is the 8 pin black square thing on the board. What's important to notice is the orientation of the IC. Look for the dimple on the top of the IC.

FOB2.jpg
FOB2.jpg (144.76 KiB) Viewed 387 times
FOB1.1.jpg
FOB1.1.jpg (136.81 KiB) Viewed 387 times

This isn't a step by step DIY since those that are attempting this already know how to solder.

1. Use a fine conical tip.
2. Add new solder first to the IC to make desolding easier. It's ok to add way to much and bridge pins.
3. There is a capacitor just above pin 7 and 8, that easy to desoldering when removing the IC.
4. I have a cheap knock-off chinese desoldering hot air station, I set the temp at 380 and the air very low, 2 or 3.
5. After removing the IC from the doner board, clean the pads with desolder braid.
6. Lightly tin the clean pads, this will be enough to solder the IC onto the doner board.
7. Position the IC from your non-working board on the doner board and using the desoldering station flow the solder.

This was my original board after desoldering the IC, notice the cap above pin 7 and 8 is missing. Also notice the globs of new solder to help flow the old solder to make removal easier.
IMG_20220101_153504158_HDR.jpg
Here is the IC from the doner board.
IMG_20220101_153530917_HDR.jpg
Attachments
434MHz_SAW-based_oscillators_and_transmitters.pdf
(180.27 KiB) Downloaded 193 times
BFR92A_Rev4.pdf
(277.27 KiB) Downloaded 93 times

Post Reply
  • Similar Topics
    Replies
    Views
    Last post