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Electrical Problems

Help, Advice, Owners' Discussion and DIY Tutorials on Volvo's stylish, distinctive P2 platform cars sold as model years 2001-2007 (North American market year designations).

2001 - 2007 V70
2001 - 2004 V70 XC (Cross Country)
2004 - 2007 XC70 (Cross Country)
2001 - 2009 S60
2003 - 2007 S60 R
2004 - 2007 V70 R

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02V70
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Electrical Problems

Post by 02V70 »

The dash gauges work intermittently. The ABS, check engine, and other warning lights are constantly illuminated. The text display says brake failure all the time, but the brakes seem to work fine. Also, the air blower or heating and air conditioning do not work.

My dad said this started happening after he took it to a mechanic.

How would I fix this problem?
2002 v70 X/C 288k miles

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02V70
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Post by 02V70 »

I checked the fuses, and the blower motor fuse was so blown that one of the pins came off, and the plastic was melted. Also, cruise control does not work. I took the dash/gauge-cluster out, and I heard a of rattling. A bunch of bulbs have fallen out. I took them all out, but it did not fix anything.

EDIT:
Also, a bunch of fuses had the wrong rating. I put the correct one in for the blower motor, and that works fine now. Also, the fuse that goes to the ECM, Central Electronic module, and airbags was a 30 instead of 10.
2002 v70 X/C 288k miles

EngineeringBloke
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Post by EngineeringBloke »

You are lucky.

The fuses have different ratings so that the fuse will open the circuit if too much electrical current is flowing in a particular circuit. If a 10 amp fuse is replaced by a 30 amp fuse, then a short in the circuit will allow 3 times more current than is expected before the fuse opens to protect it. This can result in wiring overheating and car fires!

If there is no fault then the higher rated fuse will not cause problems but when a fault happens, instead of just needing a new fuse, you may need costly new parts or even a new car!

A reputable mechanic would not get this so wrong.

But be sure you are reading the owners manual or wiring diagram correctly when you change fuses to different ratings. It might be your mistake and not the prior mechanic.

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02V70
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Post by 02V70 »

Because the larger fuse would open at a larger current, could short somewhere have compromised the computers, and led to the problem I am having now, or would nothing be functional?
2002 v70 X/C 288k miles

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volvolugnut  
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Post by volvolugnut »

I would do a complete review of ALL FUSES in all of the fuse box locations. If some previous owner or mechanic changed fuses to higher ratings, they may have changed several. Very bad idea.
I have always avoided any used vehicle with signs of wiring changes. They can be heck to find and repair.
Good Luck!
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The Fleet:
Volvo: 2001 V70 T5, 1986 244DL, 1983 245DL, 1975 245DL, 1959 PV544, multiple Volvo parts cars.
Mercedes: 2001 E320, 1973 280, 1974 280C, 1989 300E, 1988 300TE, 1979 300TD, parts cars.
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02V70
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Post by 02V70 »

I did to a complete review of all the fuses. The only one I could find that was blown was the one for the blower motor. Many fuses had the wrong amperage for their location. How many fuse box locations are there?
2002 v70 X/C 288k miles

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volvolugnut  
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Post by volvolugnut »

Fuses are under panel at left side under hood, behind panel at left side of dash with door open, and behind carpet panel at left side inside rear hatch.
volvolugnut
The Fleet:
Volvo: 2001 V70 T5, 1986 244DL, 1983 245DL, 1975 245DL, 1959 PV544, multiple Volvo parts cars.
Mercedes: 2001 E320, 1973 280, 1974 280C, 1989 300E, 1988 300TE, 1979 300TD, parts cars.
2009 Smart Passion
Ford: 1977 F350, 1964 F150 (2), 1938 Tudor Sedan
Farmall tractors: 1956 400 Diesel, 1946 A
And others.

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02V70
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Post by 02V70 »

I took the dash apart and flexed the circuit board to see if anything changed. It did. When I flex it a bit, everything lights up, and when it's not flexed, nothing lights up. I got it to temporarily work, but it always has these error messages shown.
DSC01009.JPG
DSC01009.JPG (1.96 MiB) Viewed 700 times
What could cause all of the errors? Could a problem with the dash also do it? Or are there multiple problems?
2002 v70 X/C 288k miles

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Post by abscate »

Yes, you will need to have that DIM reworked , probably by Xemodex
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jonesg
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Post by jonesg »

It sounds like the circuit board needs reflowing If flexing it brings everything back online. We fixed many old televisions just by doing that.

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