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Front brake caliper leak

Help, Advice and DIY Tutorials on Volvo's P80 platform cars -- Volvo's 1990s "bread and butter" cars -- powered by the ubiquitous and durable Volvo inline 5-cylinder engine.

1992 - 1997 850, including 850 R, 850 T-5R, 850 T-5, 850 GLT
1997 - 2000 S70, S70 AWD
1997 - 2000 V70, V70 AWD
1997 - 2000 V70-XC
1997 - 2004 C70

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misha
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Year and Model: '97 850 2.5 20v
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Front brake caliper leak

Post by misha »

I have a leak at front pasenger side brake caliper.
Leak comes out from a piston.

When i replace the caliper...do i need to bleed all lines or just that one?
'97 850 2.5 20v / fully equipped / Motronic 4.4 from the factory / upgraded with S,V,C,XC70 instrument cluster / polar white wagon
History of Volvos in the family:
'71 144 S
'73 144 De Luxe
'78 244 DL
'78 244 DL
'79 244 GLE
'85 340 GLS

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abscate
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Post by abscate »

Just that one should be fine, Misha. I’ve always found it easier to start the unions with the caliper loose rather than attached. Crack the union while attached , then remove caliper. If you quickly unscrew the caliper then plug the new one in, you don’t lose much brake fluid.

If you unscrew the caliper by turning it on the hardline, you don’t have to fuss with those tough hardline to soft line junctions

Some pictures here

viewtopic.php?t=57155&hilit=1999+v70+t5&start=10


This procedure has been approved by Serbian Huskies....
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misha
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Post by misha »

:lol:
Replacement caliper arrived.

I'll report back when i'm done.

:wink:
'97 850 2.5 20v / fully equipped / Motronic 4.4 from the factory / upgraded with S,V,C,XC70 instrument cluster / polar white wagon
History of Volvos in the family:
'71 144 S
'73 144 De Luxe
'78 244 DL
'78 244 DL
'79 244 GLE
'85 340 GLS

User avatar
misha
Posts: 5379
Joined: 7 December 2008
Year and Model: '97 850 2.5 20v
Location: Serbia
Has thanked: 152 times
Been thanked: 402 times

Post by misha »

Brake caliper replaced,brake line bled and since brake pads were down to just 4-5mm i replaced them too.

Performed initial bedding-in procedure and from now on i need to avoid heavy braking for around 300-500km.

I bled the line with engine running...i hope i didn't messed something up.

Some say without engine running...some say with engine running.

I don't see the difference with or without engine running,since principle is the same.
'97 850 2.5 20v / fully equipped / Motronic 4.4 from the factory / upgraded with S,V,C,XC70 instrument cluster / polar white wagon
History of Volvos in the family:
'71 144 S
'73 144 De Luxe
'78 244 DL
'78 244 DL
'79 244 GLE
'85 340 GLS

scot850
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Post by scot850 »

The advantage of engine running is you get the servo boost in the line which may help move any air pockets. You can do the same with a pressure bleeder without the engine running.

Neil.
2006 V70 2.5T AWD Polestar tune
2000 V70 R - still being an endless PITA
2006 XC70 - Our son now has this and still parked in our garage
2003 Toyota 4Runner V8 Limited
2015 Kia Sportage EX-L - Sold
1993 850 GLT -Sold
1998 V70 XC - Sold
1997 Volvo 850 SE NA - Went to niece in California - Sold
2000 V70 SE NA - Sold

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