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'93 850 GLT passenger airbag "flap" coming up

Help, Advice and DIY Tutorials on Volvo's P80 platform cars -- Volvo's 1990s "bread and butter" cars -- powered by the ubiquitous and durable Volvo inline 5-cylinder engine.

1992 - 1997 850, including 850 R, 850 T-5R, 850 T-5, 850 GLT
1997 - 2000 S70, S70 AWD
1997 - 2000 V70, V70 AWD
1997 - 2000 V70-XC
1997 - 2004 C70

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vmo67
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Joined: 3 February 2005
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'93 850 GLT passenger airbag "flap" coming up

Post by vmo67 »

Hi guys
My passenger airbag is coming apart. it looks like it is sealed with a foam type of gasket that is going away due to the heat and age. How do I repair this problem?

Maxbaby
Posts: 368
Joined: 17 March 2007
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Location: Edmonton, Alberta, Canada

Post by Maxbaby »

Not sure if I'm misreading your post because your subject line indicates a problem with the dash cover and the rest of your post indicates a problem with the air bag itself...

The flap which covers the opening in the dash is separate from the airbag (You can unbolt the air bag from underneath the dashboard itself). Hopefully someone else will chime in, but I remember reading somewhere way back about using a hairdryer to heat up the covering itselt and stretching it out a bit so that the little tabs will slide back into their holes and hold it in place.
1993 850 GLT

Close to 360,000 km

MadeInJapan
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Post by MadeInJapan »

Total replacement of the "cap" is what I've heard is the only real option that is long lasting. It comes in three colors. These are for '95 and earlier w/ part numbers:
Grey: 9195025
Blue: 9195027
Beige: 9195029

I also found these numbers in VADIS but don't know how they really correspond:
Cover Plate Grey 9192798
Cover Plate Blue 9192799
Cover Plate Beige 9192800

And then this (I think numbers that the originals were changed to):
>>9192798 (272321)
>>9192799 (272322)
>>9192800 (272323)

If you look at the www.foreigncarpartsonline.com website and put in any of the above numbers nothing comes up (when it usually does for a genuine Volvo part). Let me suggest that you copy this post and take the numbers down to the dealer to see what they can do for you. The official name is Airbag "Cover Plate."

Good luck and let us know how things go.
MIJ 8)
'98 S70 T5 Emrld Grn Met/Beige Tons of Upgrades Mobil-1
'04 V70 2.5T Red/Taupe Some Upgrades Mobil-1
'07 S40 T5 AWD 6 speed manual! Silver/Black Stage1 Heico & Elevate
'07 S60 2.5T Blue/Taupe- my kid's Volvo

vmo67
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Joined: 3 February 2005
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Post by vmo67 »

I'm going to take a photo of the problem so you can see what I am talking about. It's just the black rubber that covers the airbag deploy compartment coming off. It has a seal around it that looks like foam.

Update: OK here is the problem. it's coming apart. Has anyone ever fixed this before?

Image


Well, while looking around, I found this link. I think it covers my problem
http://volvospeed.com/vs_forum/index.ph ... opic=26638
Last edited by vmo67 on 19 Jun 2008, 11:22, edited 2 times in total.

MadeInJapan
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Post by MadeInJapan »

Great idea. I'm thinking (and listed part numbers for) the rectangular cover on the dash on the passenger's side.
'98 S70 T5 Emrld Grn Met/Beige Tons of Upgrades Mobil-1
'04 V70 2.5T Red/Taupe Some Upgrades Mobil-1
'07 S40 T5 AWD 6 speed manual! Silver/Black Stage1 Heico & Elevate
'07 S60 2.5T Blue/Taupe- my kid's Volvo

volvo virgin jinx
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Joined: 30 December 2006
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Location: Rochester NY

Post by volvo virgin jinx »

I just replaced the whole dashboard. Got tired of trying to find a solution for a problem that shouldn't be to begin with. Much easier and cheaper than buying the plate for me. (I have a parts car.) Why make a cover that's prone to shrinkage? Just one of those things that I just don't get, I guess. BTW, the nuts on the back of the airbag are reverse security nuts. Tried the vise grip way of removal, but it just didn't work on some of them, which was the reason I gave up that route in the first place. Is there a better way of removing the plate? I can practice with my old dash that has curled. :shock:




'93 850 128,500mi non turbo
'94 850 160,000 turbo (engine blown due 2 oil line seal break)
jinxsey winksey

Ozark Lee
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Post by Ozark Lee »

Why make a cover that's prone to shrinkage? Just one of those things that I just don't get, I guess.
It is less of an issue with the material than it is with the adhesive. Volvo decided to be "Green" in their manufacturing processes years ago and use environmentally friendly adhesives and plastics. That is why all of the plastic parts break and the stuff that is supposed to stick doesn't.

I love to be environmentally friendly but I love even more when stuff stays glued down and doesn't deteriorate.

...Lee
'94 850 N/A 5 speed
'96 Platinum Edition Turbo
Previous:
1999 V70XC - Nautic Blue - Totaled while parked.
1999 V70XC - RIP - Wrecked Parts Car.
1998 S70 T5
1996 850 N/A
1989 740 GLT
1986 740 GLT
1972 142 Grand Luxe

Maxbaby
Posts: 368
Joined: 17 March 2007
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Location: Edmonton, Alberta, Canada

Post by Maxbaby »

Ozark Lee wrote:[I love to be environmentally friendly but I love even more when stuff stays glued down and doesn't deteriorate.

...Lee
Amen to that!
1993 850 GLT

Close to 360,000 km

vmo67
Posts: 11
Joined: 3 February 2005
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Location:

Post by vmo67 »

OK so let me see if I understand this right. This flap can be permanently glued down? It appeared to me that the foam seal had a purpose. By visual inspection it appeared that when in tact the flap, in an accident would separate and allow an air bag to deploy. Is this incorrect? That is why I have not glued it down myself, I believed that it was a breakaway flap that needed to be to factory specs in order to be safe. So where does the passenger air bag deploy if not from that top hole?

volvo virgin jinx
Posts: 24
Joined: 30 December 2006
Year and Model:
Location: Rochester NY

Post by volvo virgin jinx »

It pops out from behind the cover that's curling up. From the bottom, as the hinge is on the top, if my memory serves me correctly (it could be the other way, but I don't think so). If the flap, or cover separated, I would think it would hit you square in the face or chest, which would not be good, given the force of deployment. I have a friend that happened to when the sensor went off by itself in a Prelude. BTW, isn't it funny that a car that costs $20-$30k new has plastic parts deteriorating in 5 yrs? Like my center console that I had to replace? oh well :cry:





'93 850 glt 128500
'94 850 wagon turbo 160,000
jinxsey winksey

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