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P80 intake manifold gasket (part numbers)

Help, Advice and DIY Tutorials on Volvo's P80 platform cars -- Volvo's 1990s "bread and butter" cars -- powered by the ubiquitous and durable Volvo inline 5-cylinder engine.

1992 - 1997 850, including 850 R, 850 T-5R, 850 T-5, 850 GLT
1997 - 2000 S70, S70 AWD
1997 - 2000 V70, V70 AWD
1997 - 2000 V70-XC
1997 - 2004 C70

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abscate
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P80 intake manifold gasket (part numbers)

Post by abscate »

I’ll add part numbers to title today

Picture of an assortment of gaskets all ordered under part number

Bottom is the fitted gasket from Shagg 1999 v70 NA

Some seem correct, some have the upper driver side bolt hole in the wrong place. You can easily punch that hole in to make it fit.

No idea what’s going on with the one with the funny oval cutouts

This is not a critical fitment. The bulk of the mass of the manifold is taken by the steel bracket underneath bolted to the block. Get all the m7x 30 bolts started then push the manifold up and tighten the bracket bolts first to put the mass onto this bracket.

Torque on the m7 x30 bolts is low , 20 Nm ( to be verified )
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Post by scot850 »

Is the funny shaped one from a P1 motor? They have that weird plastic up and over inlet manifold.

Neil.
2006 V70 2.5T AWD Polestar tune
2000 V70 R - still being an endless PITA
2006 XC70 - Our son now has this and still parked in our garage
2003 Toyota 4Runner V8 Limited
2015 Kia Sportage EX-L - Sold
1993 850 GLT -Sold
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1997 Volvo 850 SE NA - Went to niece in California - Sold
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FireFox31
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Post by FireFox31 »

Haynes says the intake manifold bolt torque is 20 Nm, 15 ft lbs. My car is likely leaking from the manifold because I may have not cleaned the mating surface properly. Or I didn't set it on right. I'll find out soon enough.
FireFox31
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Post by foggydogg »

FireFox31 wrote: 13 Jun 2023, 12:14 Haynes says the intake manifold bolt torque is 20 Nm, 15 ft lbs. My car is likely leaking from the manifold because I may have not cleaned the mating surface properly. Or I didn't set it on right. I'll find out soon enough.
Pretty easy to get the little bracket on the far left (DS) bolt stuck under the wrong side of things. I would rather not tell how I know.
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Post by foggydogg »

In one of Robert's videos he pulls a '98 NA manifold and it has those one-hump-camel bumps.

The specific exercise is tuner stuff for bigger turbos, using NA manifolds, 960 throttle body stuff, &c.
Edit:
Watching his follow-up video putting that stuff on his 850R, the head he has on the car matches the same pattern. I don't remember which head he has on the car now though.
69 1800s, @500k Death by Rust
94 850 Turbo, T-boned, ambulance for me, crusher for it
97 855 T5, 855 R projects
98 V70R x2, Silver Junkyard rescue, Coral Red
98 V70GLT x2, parts cars
00 V70xc x2, both now dead
62 122s, gone to live in Richmond
56 445 Duett basket project
1950 Studebaker 2R10 flatbed, T9 crashbox

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Post by abscate »

I’ll look at my T5 picture. Maybe the HPT turbo intake manifold is different?

….update, Nope.
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Post by abscate »

FireFox31 wrote: 13 Jun 2023, 12:14 Haynes says the intake manifold bolt torque is 20 Nm, 15 ft lbs. My car is likely leaking from the manifold because I may have not cleaned the mating surface properly. Or I didn't set it on right. I'll find out soon enough.
It’s not too hard to get a seal on the IM, my bet is on something interfering, as foggy notes above

Alldata says you seat the m7x30 bolts first, then tighten the bracket bolts. Lots of antiseize on the bracket bolts, those guys like to seize
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Post by erikv11 »

The "one with the funny oval cutouts" is what you need for any P80, 94-98, turbo or NA (and non-VVIS). Its THE standard 850 intake manifold gasket.

Yes, all P80 heads from those years will (of course) match.
'95 854 T-5R, Motronic 4.4, 185k
'98 V70, T5 tune-injectors-turbo, LPT engine, 304k, daily driver
'06 S60 R, 197k
'07 XC70, black, 205k
'07 XC70, willow green, 212k
'99 Camry V6 :shock: 153k
gone: '96 NA 850 210k, '98 NA V70 182k, '98 S70 NA 225k, '96 855 NA 169k

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Post by scot850 »

I know there were variations on the inlet, but not necessarily where they were used. I seem to recall having difficulty finding the right one for my 93 850 GLT (NA 20V) when I did the PCV on that one. I do recall the later 98 V70 XC was totally different and finally the 00 R also.

Good grief, it could be so much simpler!

Neil.
2006 V70 2.5T AWD Polestar tune
2000 V70 R - still being an endless PITA
2006 XC70 - Our son now has this and still parked in our garage
2003 Toyota 4Runner V8 Limited
2015 Kia Sportage EX-L - Sold
1993 850 GLT -Sold
1998 V70 XC - Sold
1997 Volvo 850 SE NA - Went to niece in California - Sold
2000 V70 SE NA - Sold

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Post by abscate »

When all your cars have 99s, the whole world looks Princely
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