Login Register

Diagnose the issue anyone?

Help, Advice and DIY Tutorials on Volvo's P80 platform cars -- Volvo's 1990s "bread and butter" cars -- powered by the ubiquitous and durable Volvo inline 5-cylinder engine.

1992 - 1997 850, including 850 R, 850 T-5R, 850 T-5, 850 GLT
1997 - 2000 S70, S70 AWD
1997 - 2000 V70, V70 AWD
1997 - 2000 V70-XC
1997 - 2004 C70

Post Reply
User avatar
erikv11
Posts: 11800
Joined: 25 July 2009
Year and Model: 850, V70, S60R, XC70
Location: Iowa
Has thanked: 292 times
Been thanked: 765 times

Re: Diagnose the issue anyone?

Post by erikv11 »

yep same thing in Chuck’s pic, loose feed line. That screw clamp is cinched completely tight from the factory but on most aging pumps you can just spin it, definitely a poor choice they should have used a smaller diameter clamp.

I fixed it by installing about 4 inches of new hose where the original was just under 3-1/4”. But I did use the same clamp! You have to use submersible fuel line it’s like $20/foot, I had a piece left over from a previous fuel pump repair when I bought the Bosch insert for my wagon’s pump.
Last edited by erikv11 on 21 Jul 2023, 07:50, edited 1 time in total.
'95 854 T-5R, Motronic 4.4, 185k
'98 V70, T5 tune-injectors-turbo, LPT engine, 304k, daily driver
'06 S60 R, 197k
'07 XC70, black, 205k
'07 XC70, willow green, 212k
'99 Camry V6 :shock: 153k
gone: '96 NA 850 210k, '98 NA V70 182k, '98 S70 NA 225k, '96 855 NA 169k

User avatar
abscate
MVS Moderator
Posts: 35272
Joined: 17 February 2013
Year and Model: 99: V70s S70s,05 V70
Location: Port Jefferson Long Island NY
Has thanked: 1497 times
Been thanked: 3810 times

Post by abscate »

Can you get into the pump enough to swage on a small flare onto the nipple end? It should really have that. Straight connectinghose onto bare pipe at 50 psi pressure is problematic

Is gates Barricade Fi hose ok to use here? I wouldn’t have checked for submersibility




, Q: Can Barricade hose be submersed in gasoline?
A: NO. For fuel line hose that will be submersed in gasoline, use Gates Submersible Fuel Line Hose which is specially engineered for constant contact with gasoline (and other liquid petroleum distillates) on the inside and the outside.
Empty Nester
A Captain in a Sea of Estrogen
1999-V70-T5M56 2005-V70-M56 1999-S70 VW T4 XC90-in-Red
Link to Maintenance record thread

SOURDOUGHJIM
Posts: 136
Joined: 14 May 2023
Year and Model: 2004 V70 2.4
Location: Missouri
Has thanked: 53 times
Been thanked: 27 times

Post by SOURDOUGHJIM »

Abscate, I did not know that. I have put that bit of knowledge into the memory bank. Unfortunately, at my age, when a piece of info gets inserted in the front, other info gets pushed out the back. I wonder what I just lost....

User avatar
Chuck W
Posts: 1310
Joined: 24 December 2014
Year and Model: 97 854 T5
Location: Indianapolis, IN
Has thanked: 96 times
Been thanked: 333 times

Post by Chuck W »

abscate wrote: 21 Jul 2023, 01:53 Is gates Barricade Fi hose ok to use here? I wouldn’t have checked for submersibility

, Q: Can Barricade hose be submersed in gasoline?
A: NO. For fuel line hose that will be submersed in gasoline, use Gates Submersible Fuel Line Hose which is specially engineered for constant contact with gasoline (and other liquid petroleum distillates) on the inside and the outside.

Yeah, I dug into it. Looks like a "T10" or a "T14" spec is needed for submersibility. The submersible stuff does specifically say so and is usually printed on the hose itself and the cost also reflects the capabilities.
'97 854 T5 - Manual Swap/M4.4/COP/NA cams/P2R Brakes/16T/ chassis bracing/ XC70 nose swap
'97 855 GLT - Hers. RN swap/16T/COP/VVT/exhaust/302s/Flashed M4.4/ chassis bracing/ 2 kid seats
'78 GLE - Waiting in the wings. Future whiteblock/T5 swap.

The Others- '83 TBird turbo, '85 Mercury Marquis LTS (1 of 134), '86 LTD Wagon, '81 Granada GL, '76 Beetle, '93 F-150 I6

User avatar
abscate
MVS Moderator
Posts: 35272
Joined: 17 February 2013
Year and Model: 99: V70s S70s,05 V70
Location: Port Jefferson Long Island NY
Has thanked: 1497 times
Been thanked: 3810 times

Post by abscate »

Crap, $20 a foot.

It’s another opportunity to buy this in bulk and mail out the required 6 inches to those in need
Empty Nester
A Captain in a Sea of Estrogen
1999-V70-T5M56 2005-V70-M56 1999-S70 VW T4 XC90-in-Red
Link to Maintenance record thread

User avatar
erikv11
Posts: 11800
Joined: 25 July 2009
Year and Model: 850, V70, S60R, XC70
Location: Iowa
Has thanked: 292 times
Been thanked: 765 times

Post by erikv11 »

Yeah, $20/foot is probably why they cheap out on it from the factory, even though of course the manufacturer is paying much less.

Top is the factory piece I removed that was dislodged you can see it’s just under 3-1/4” long. Bottom is the remaining piece I have of the unused submersible line after buying 12 inches and doing two P80 fuel pump jobs. Looks like I am using 4” pieces I’ll edit my post above to reflect that. The 5/16 is a very tight fit on the pipe, fwiw.
IMG_3299.jpeg
IMG_3299.jpeg (1009.83 KiB) Viewed 428 times
'95 854 T-5R, Motronic 4.4, 185k
'98 V70, T5 tune-injectors-turbo, LPT engine, 304k, daily driver
'06 S60 R, 197k
'07 XC70, black, 205k
'07 XC70, willow green, 212k
'99 Camry V6 :shock: 153k
gone: '96 NA 850 210k, '98 NA V70 182k, '98 S70 NA 225k, '96 855 NA 169k

User avatar
BlackBart
Posts: 6492
Joined: 10 December 2016
Year and Model: 2004 XC70 BlackBetty
Location: Over the far far mountains
Has thanked: 927 times
Been thanked: 884 times

Post by BlackBart »

Abscate, can you show us the tool that flares that pipe?
ex-1984 245T wagon
1994 850T5 wagon
2004 XC70 wagon BlackBetty

User avatar
abscate
MVS Moderator
Posts: 35272
Joined: 17 February 2013
Year and Model: 99: V70s S70s,05 V70
Location: Port Jefferson Long Island NY
Has thanked: 1497 times
Been thanked: 3810 times

Post by abscate »

Empty Nester
A Captain in a Sea of Estrogen
1999-V70-T5M56 2005-V70-M56 1999-S70 VW T4 XC90-in-Red
Link to Maintenance record thread

User avatar
Clemens
Posts: 1932
Joined: 3 September 2015
Year and Model: 96 855 R + 94 855 T5
Location: Austria
Has thanked: 473 times
Been thanked: 219 times

Post by Clemens »

SOURDOUGHJIM wrote: 21 Jul 2023, 05:23 Abscate, I did not know that. I have put that bit of knowledge into the memory bank. Unfortunately, at my age, when a piece of info gets inserted in the front, other info gets pushed out the back. I wonder what I just lost....
Don't worry, it's already gone and you can relearn it another day ...
Summer: 1996 855 R
Winter: 1994 855 T5M
Donor: 1995 854 10V

User avatar
abscate
MVS Moderator
Posts: 35272
Joined: 17 February 2013
Year and Model: 99: V70s S70s,05 V70
Location: Port Jefferson Long Island NY
Has thanked: 1497 times
Been thanked: 3810 times

Post by abscate »

Submersible fuel line $50 for 5 feet

https://www.amazon.com/dp/B0C1YH5GKR/re ... 9kZXRhaWwy
Empty Nester
A Captain in a Sea of Estrogen
1999-V70-T5M56 2005-V70-M56 1999-S70 VW T4 XC90-in-Red
Link to Maintenance record thread

Post Reply
  • Similar Topics
    Replies
    Views
    Last post