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fuel odor - any suspects?

Help, Advice and DIY Tutorials on Volvo's P80 platform cars -- Volvo's 1990s "bread and butter" cars -- powered by the ubiquitous and durable Volvo inline 5-cylinder engine.

1992 - 1997 850, including 850 R, 850 T-5R, 850 T-5, 850 GLT
1997 - 2000 S70, S70 AWD
1997 - 2000 V70, V70 AWD
1997 - 2000 V70-XC
1997 - 2004 C70

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Clemens
Posts: 1932
Joined: 3 September 2015
Year and Model: 96 855 R + 94 855 T5
Location: Austria
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fuel odor - any suspects?

Post by Clemens »

My 96 R seems to develop a fuel odor issue when driving. From outside in the area of the fuel filler cap/ right rear door you can smell gas. I don't see anything dripping. Any known suspects? I guess fuel filler neck or surrounding tubes.

Any input is appreciated.

Thank you
Summer: 1996 855 R
Winter: 1994 855 T5M
Donor: 1995 854 10V

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Sveedy
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Post by Sveedy »

I had the same issue some time ago. Turned out to be the doughnut type of seal between the filler neck and the tank.
When filled, the tank would leak a little from that area, and you could see some residue on the bottom of the tank. Dropped the tank, and replaced all of the vent hoses as well as that seal. Easy job, and haven't had any issues since.
I've heard that a bad fuel cap can cause the problem, but I thought that would trip a CEL light. Not sure. But that would be a really really easy fix. :)
Try to learn life's bad lessons vicariously through others.


1996 850 Turbo GLH ( Goes Like Hell )
1999 V70 GLT

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erikv11
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Post by erikv11 »

A little odd that it is while/after driving, usually the issue correlates to when the tank is full.

For the full tank issues, perhaps most common cause is at the top of the tank, the fel pump o-ring seal or more likely the vent hoses on top of the tank. In short, Sveedy's good suggestions should get you to it: pull the fuel pump cover, expect to drop the tank. When the tank is near empty it is pretty easy to \handle. Full it's a nightmare.
'95 854 T-5R, Motronic 4.4, 185k
'98 V70, T5 tune-injectors-turbo, LPT engine, 304k, daily driver
'06 S60 R, 197k
'07 XC70, black, 205k
'07 XC70, willow green, 212k
'99 Camry V6 :shock: 153k
gone: '96 NA 850 210k, '98 NA V70 182k, '98 S70 NA 225k, '96 855 NA 169k

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Clemens
Posts: 1932
Joined: 3 September 2015
Year and Model: 96 855 R + 94 855 T5
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Post by Clemens »

Thank you, gentlemen, I will pull the cover and see if I van find anything suspicious.
Summer: 1996 855 R
Winter: 1994 855 T5M
Donor: 1995 854 10V

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