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V70 2.4T High Idle after head gasket job

Help, Advice and DIY Tutorials on Volvo's P80 platform cars -- Volvo's 1990s "bread and butter" cars -- powered by the ubiquitous and durable Volvo inline 5-cylinder engine.

1992 - 1997 850, including 850 R, 850 T-5R, 850 T-5, 850 GLT
1997 - 2000 S70, S70 AWD
1997 - 2000 V70, V70 AWD
1997 - 2000 V70-XC
1997 - 2004 C70

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scot850
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Re: V70 2.4T High Idle after head gasket job

Post by scot850 »

Well we are all siting and hoping this is the final issue. The O' rings for the injectors are variable in aftermarket form. I was lucky the Ebay place in California I bought them from a few years back worked great.

Maybe try a little silicon grease on the rings when re-fitting as if they are dry they can pinch and tear.

Neil.
2006 V70 2.5T AWD Polestar tune
2000 V70 R - still being an endless PITA
2006 XC70 - Our son now has this and still parked in our garage
2003 Toyota 4Runner V8 Limited
2015 Kia Sportage EX-L - Sold
1993 850 GLT -Sold
1998 V70 XC - Sold
1997 Volvo 850 SE NA - Went to niece in California - Sold
2000 V70 SE NA - Sold

aeg
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Post by aeg »

The service manual says to use petroleum jelly on the injector O-rings, not silicon grease.

scot850
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Post by scot850 »

I suggest you watch this video on use of vaseline/petroleum jelly on rubber 'O' rings:



Neil.
Last edited by scot850 on 30 Oct 2023, 08:38, edited 1 time in total.
2006 V70 2.5T AWD Polestar tune
2000 V70 R - still being an endless PITA
2006 XC70 - Our son now has this and still parked in our garage
2003 Toyota 4Runner V8 Limited
2015 Kia Sportage EX-L - Sold
1993 850 GLT -Sold
1998 V70 XC - Sold
1997 Volvo 850 SE NA - Went to niece in California - Sold
2000 V70 SE NA - Sold

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volvolugnut
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Post by volvolugnut »

scot850 wrote: 30 Oct 2023, 08:15 I suggest you watch this video on use of vaseline/petroleum jelly on rubber 'O' rings:

Neil.
No video link found Neil.
I have always used vaseline, but suspect the video will show possible swelling on rubber.
volvolugnut

Video link now shown.
Last edited by volvolugnut on 30 Oct 2023, 17:24, edited 1 time in total.
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scot850
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Post by scot850 »

It actually says it degrades rubber making it porous. Now the one thing I would say is that fuel 'O' rings are made from a special rubber so may be more resistant to vaseline use. I grew up working on cars as a hobby, and vaseline was the go-to for fitting rubber parts that need a little persuasion to fit. Vaseline also is petroleum based so if any gets into the fuel system is will break down and flush through.

Neil.
2006 V70 2.5T AWD Polestar tune
2000 V70 R - still being an endless PITA
2006 XC70 - Our son now has this and still parked in our garage
2003 Toyota 4Runner V8 Limited
2015 Kia Sportage EX-L - Sold
1993 850 GLT -Sold
1998 V70 XC - Sold
1997 Volvo 850 SE NA - Went to niece in California - Sold
2000 V70 SE NA - Sold

Maestrours
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Post by Maestrours »

IMG_20231030_175132.jpg
IMG_20231030_175132.jpg (291.09 KiB) Viewed 277 times
Hello again,

So i changed the o-rings with vaseline (PS on Vida it says to put vaseline on the big o ring of the fuel pump and fuel sender so...).

On the photo you can see the ebay one on the left, bosch one on the right.

Idle is now at 844rpm exactly (i think oem value is 840?), and there is no leak anymore as when I put brake cleaner on the intake manifold it has no effect anymore !

Thanks to everyone who replied here :)

There is just one thing that still upsets me: seconds after an acceleration, I sti smell a hot/oil odor.
I thought it would disappear with this fix but it is still here. I just can smell it like 5 10 seconds, after I accelerate and turbo is working.

Does someone have ever experienced this ?

Again, thank you for your help, much appreciated.

scot850
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Post by scot850 »

Is your oil filler cap seal good? Is the oil pipe from the oil separator/PCV tank still attached on the top of the engine under the cover plate?

Check the oil cooler hoses on the back of the engine and the seals on the turbo oil feed lines.

It might be old oil burning off. Run it for a few days and see if it still is as bad.

Neil.
2006 V70 2.5T AWD Polestar tune
2000 V70 R - still being an endless PITA
2006 XC70 - Our son now has this and still parked in our garage
2003 Toyota 4Runner V8 Limited
2015 Kia Sportage EX-L - Sold
1993 850 GLT -Sold
1998 V70 XC - Sold
1997 Volvo 850 SE NA - Went to niece in California - Sold
2000 V70 SE NA - Sold

Maestrours
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Post by Maestrours »

I replaced all the pcv system, and filler cap last week.
anyway, the smell is too sudden to be linked to just oil burning off: i smell it right after an acceleration, onlya few seconds, till the next acceleration. it is not a permanent smell, and if I pop the hood and look for it I will not smell this odor;
I just discovered that I don't have a heat shield on top of the turbo. Wonder if it can be linked.

scot850
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Post by scot850 »

So again, check the short rubber hose from the top of the turbo to the metal pipe that runs over the top of the motor. They can leak with age.
Sometimes tightening can reduce that. I would still check the oil cooler lines to the turbo at the back of the engine.

Missing the heat shield is not a good idea. They do rust around the mounting points and rattle. One of the holes has a anti-rattle spring on it.

That would deflect the oil smell downward, but there should not be a smell in the first place.

Neil.
2006 V70 2.5T AWD Polestar tune
2000 V70 R - still being an endless PITA
2006 XC70 - Our son now has this and still parked in our garage
2003 Toyota 4Runner V8 Limited
2015 Kia Sportage EX-L - Sold
1993 850 GLT -Sold
1998 V70 XC - Sold
1997 Volvo 850 SE NA - Went to niece in California - Sold
2000 V70 SE NA - Sold

Maestrours
Posts: 79
Joined: 17 November 2022
Year and Model: 03/2000 V70 XC 2.4T
Location: France
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Post by Maestrours »

I'm not sure of this rubber hose... To my knowledge there is no hose that comes from the turbo to the top of the engine and I just finished a head gasket job ! Where is it supposed to end ?

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