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Finished S60R swapping my P2 XC70...Now the headlights don't work...

Help, Advice, Owners' Discussion and DIY Tutorials on Volvo's stylish, distinctive P2 platform cars sold as model years 2001-2007 (North American market year designations).

2001 - 2007 V70
2001 - 2004 V70 XC (Cross Country)
2004 - 2007 XC70 (Cross Country)
2001 - 2009 S60
2003 - 2007 S60 R
2004 - 2007 V70 R

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Tumbler510
Posts: 13
Joined: 30 August 2023
Year and Model: 2006 XC70
Location: San Jose, CA

Finished S60R swapping my P2 XC70...Now the headlights don't work...

Post by Tumbler510 »

I swapped the Engine, M66 Trans, BBK, Headlights, front seats, and some other goodies from a 2005 S60R to my 2006 XC70. I got it running, and am reassembling the rest of the car. I brought over the headlights, plugged them in, and neither worked. The turn signals on both are working fine, but low and high beams are not. I have a second set of S60R headlights in the garage I am going to try plug-and-play and see if it fixes it, but if it doesn't...where should I start to look for the root cause?

Extra info:
- Right headlight PNs:30678581, 31446823
- Left headlight PNs: 30678580, 30698823

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abscate
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Post by abscate »

Everything is CANBUS module controlled on P2 so it’s not the same as troubleshooting an analogue car

I would fire up VIDA and see how the Bus is talking to the LSM module, aka light switch
Empty Nester
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1999-V70-T5M56 2005-V70-M56 1999-S70 VW T4 XC90-in-Red
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vtl
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Post by vtl »

Need to change headlights configuration in CEM. Going from halogen to xenon or backwards is not gonna work without reprogramming CEM.

Build Break and Beyond?

Tumbler510
Posts: 13
Joined: 30 August 2023
Year and Model: 2006 XC70
Location: San Jose, CA

Post by Tumbler510 »

vtl wrote: 31 Aug 2023, 10:03 Need to change headlights configuration in CEM. Going from halogen to xenon or backwards is not gonna work without reprogramming CEM.

Build Break and Beyond?
lol Yup. Waiting for the CEM cracker to get sent to me so I can run it for a day and finish the swap.

crazycat
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Post by crazycat »

I want to do this to my 2002 v70xc. Or possibly get a ‘04 xc90 t6 to do it to that. I was under the impression ’05 and ‘06 and up were much more difficult, thank ‘04 and older? Could a CEM DIM and ECM with keys allow you to transplant your R brains to your xc70?

vtl
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Post by vtl »

From what I've heard, a 2.3 block that can be found in V70 T5 is much stronger and has more tuning potential. You can essentially keep everything but the engine and just reflash it into V70 T5.

Even the stock engine is much more pleasurable to drive if tuned properly. The stock maps are sort of lazy dogs. I have no desire to go over Hilton stage 1 and 3" downpipe I currently have: the car drives fantastic, very linear response to the pedal, has enough power and gets compliments from Mustang and BMW M3 owners. I had an XC60 T5 with 250 HP inline-5 and didn't like how it drove. Lethargic as is, overly punchy in sport mode. My tuned XC70 is a precise machinery: every second you know exactly what it does and what it will be doing next. Distilled pleasure.

dikidera
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Post by dikidera »

Are you referring to v70 specifically? Because from my understanding any 2.3 block will be a beast , as well as 2.4T5 the one at 256hp. Those have 81mm bores and have 2mm thicker cylinder walls. It's still good practice to shim them too and then 600hp is not unreasonable to be handled provided you have forged pistons and rods

Over at drive2.ru there was a guy doing 400hp on a stock c70 2.3t.

vtl
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Post by vtl »

Do not shim them.They are there for sleeves' thermal expansion. Without slots the sleeves will expand upwards and lift the head. You can actually find sleeves cut into the head through MLS gasket in stock configuration, with the shims it will be much worse.

dikidera
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Post by dikidera »

Here is the build log

https://www.swedespeed.com/threads/volv ... st.562977/

https://www.swedespeed.com/threads/dougys-s60r.159820/

The shims do move but no reports of liners popping up. https://www.swedespeed.com/threads/shim ... ck.238406/

As far as I know, dougy is the only person ever to reach over 600hp on a S60 with an automatic gearbox. To my knowledge at least and he has built quite a few of them.

And most 2.4t with 83mm survive the shims from the reports I have.

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