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clutch replacement 850 t-5

Help, Advice and DIY Tutorials on Volvo's P80 platform cars -- Volvo's 1990s "bread and butter" cars -- powered by the ubiquitous and durable Volvo inline 5-cylinder engine.

1992 - 1997 850, including 850 R, 850 T-5R, 850 T-5, 850 GLT
1997 - 2000 S70, S70 AWD
1997 - 2000 V70, V70 AWD
1997 - 2000 V70-XC
1997 - 2004 C70

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matpc
Posts: 3
Joined: 30 July 2023
Year and Model: 1994 850 T-5 2.0
Location: Czech Republic

clutch replacement 850 t-5

Post by matpc »

Hello!
I have a question about the clutch for 850 T-5 2.0. During disassembly, my mechanic and I found that the new clutch ordered (by VIN of course) (from LUK) has a different clutch disc in comparison with old disc. Is this a purely cosmetic issue or will there be a problem in functionality? The new clutch disc is visibly smaller in circumference...
(The reason we took it apart in the first place was to replace the bearing, the clutch itself would still last a while, the car has approx 100k miles).
Thanks!

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Clemens
Posts: 1934
Joined: 3 September 2015
Year and Model: 96 855 R + 94 855 T5
Location: Austria
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Post by Clemens »

I think the R clutch is bigger in size.
At least it can hold more torque.

My guess is that - if the one you got is correct - a previous owner put in an R clutch that you are replacing with a stock clutch which will still be fine for a stock 2.0 T5. If you exceed 300 hp and 430 Nm, swarm knowledge says you need an R clutch or a full race clutch.
Summer: 1996 855 R
Winter: 1994 855 T5M
Donor: 1995 854 10V

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