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XC90 Leaks from Sunroof Drain Topic is solved

A mid-size luxury crossover SUV, the Volvo XC90 made its debut in 2002 at the Detroit Motor Show. Recognized for its safety, practicality, and comfort, the XC90 is a popular vehicle around the world. The XC90 proved to be very popular, and very good for Volvo's sales numbers, since its introduction in model year 2003 (North America). P2 platform.
This topic is in the MVS Volvo Repair Database » XC90 Interior Flooding Solution
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MoVolvos
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Re: XC90 Leaks from Sunroof Drain

Post by MoVolvos »

AVOIT17 wrote: 11 Jul 2024, 06:21 " ... Definitely a cleaner fix though the barb and hose being heavy, along with the friction bend at the hole, might pull down the hose from the top at the sunroof. Not sure if the bend in the hose will kink with time?"

I use plastic barb fittings instead of brass. The tubing I use fits in the oem plastic clamps that are in the pillar for the purpose of holding the tubing in place. If the section of tubing entering-pass the orifices' in the metal body is short enough then there should be no gravitational force leading to a kink. Of course this would depend on the material of the tubing. I have been using Vinyl - But if one would happen to have polyurethane tubing then the likelihood for kinking would even be less. More common than polyurethane, but less common than Vinyl is 'silicone' - I am not confident that silicone would be a good choice?!

In my case to all the cars I have performed this modification the issue was never "dirt" or "plugging of the channel" BUT deterioration of the lower end of the oem tubing and break-down of the rubber end.

I also splice the new tube much higher than in these videos. I keep the section going into the whole at about 2".

I recently purchase a 2011 XC70 when removing the pillar trim to do this modification I was surprise to see that Volvo (unlike a 2008 XC70 and a 2009 XC90 I previously had modified) - change not only the type of tubing used but also changed the manner the channel "exit" the car interior. In other words Volvo remedied this issue sometime between 2009 and 2011.
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Lot's of choices in the hose I see. I do like the plastic barb better as it's light, won't oxidize and is inexpensive. Curious since this is my first drain mod but not clearing in the front, is my 2012 XC90 the old or new method of water channeling?
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Post by AVOIT17 »

"... is my 2012 XC90 the old or new method of water channeling?"

I don't know for sure. I would pull the pillar cover-trim piece (easy enough) and look. I had a 2007 V50 that the computer unit in the passenger feet area got flooded because of this issue and caused all kinds of problems as a result. Since, I don't take any chance. My 2011 XC70 is the first Volvo I see with an improve version of the drain tube.

If you do check your XC90 - I would like to know if it is the improve tube version.

Cheers!

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MoVolvos
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Post by MoVolvos »

AVOIT17 wrote: 11 Jul 2024, 11:01 "... is my 2012 XC90 the old or new method of water channeling?"

I don't know for sure. I would pull the pillar cover-trim piece (easy enough) and look. I had a 2007 V50 that the computer unit in the passenger feet area got flooded because of this issue and caused all kinds of problems as a result. Since, I don't take any chance. My 2011 XC70 is the first Volvo I see with an improve version of the drain tube.

If you do check your XC90 - I would like to know if it is the improve tube version.

Cheers!
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It's in the earlier thread of this post. From your description it looks like the older design.
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viewtopic.php?p=647895&hilit=Extremely+ ... 90#p647895
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Blessings,

BKM


2008 C30 T5 2.0 M66
2007 S60 2.5T - New Project
2003 S80 T6 Transmission DIED
2000 S70 SE Base - New Project
1998 S70 T5 Prior
1989 240 Wagon Prior

AVOIT17
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Post by AVOIT17 »

"It's in the earlier thread of this post. From your description it looks like the older design."

Oh I see BKM - I did not realize these pics were of your 2012 XC90... Yes that is the older design that I have modified on 4 Volvos (2007 - 2008 - 2008 - 2009). My 2011 XC70 drain tube looks completely different and does not exit the interior at the dash level like in the old design - instead it exit much lower in the car.

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