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Corrupt CEM Non Start Investigation and Repair Tutorial

Help, Advice, Owners' Discussion and DIY Tutorials on Volvo's stylish, distinctive P2 platform cars sold as model years 2001-2007 (North American market year designations).

2001 - 2007 V70
2001 - 2004 V70 XC (Cross Country)
2004 - 2007 XC70 (Cross Country)
2001 - 2009 S60
2003 - 2007 S60 R
2004 - 2007 V70 R

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scaro
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Re: Corrupt CEM Non Start Investigation and Repair Tutorial

Post by scaro »

Answer my own questions.
Keys was OK.
Changed sync in Cem and ECM to 1:s until sync was ok on bench

Tested in car started right up.
244 Turbo (86K miles) 1983
242 B230FK, Rollcage, LSD 1984
244 B21A with R-Sport Turbo-kit 1980
A5 2.0TFSI Quattro Conv. 2012
A4 1.9TDI 1997 BV43, 11mm vp37, 0.26 nozzels, 6speed, A8 brakes front, S4 discs/calibers rear
A4 1.9TDI 1998 Daily

Dudde
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Post by Dudde »

I have problem with my sync, the ECM will change pin to FF FF FF and security code to 15 55 55 55 55 55.

Change back to correct data, even tried bench flashing correct data to eeprom, everything is good if i look in dha but if i cycle ignition the values go back to the wrong ones.

Anyone have an idea what to do? Tried to change CEM data to match the ECM also but no start.

My fiance is starting to get a little pissed at me for spending all day in garage, but i need the car started so i can continue swapping the engine in my 940.

All help is appreciated

Mbvolvo2009
Posts: 5
Joined: 19 March 2025
Year and Model: 2006 v70 d5
Location: Scotland

Post by Mbvolvo2009 »

We have issues with none starting v70 d5 automatic diesel 2006 fuses good but we sent our cem to get checked it had water damage so they put data onto another Sent back still no start replaced ecu with the exact same bosch number as ours no codes coming up. But put key into ignition lights on dashboard but no clicking of it turning over dead quite at a loss any help appreciated.
Not sure if we have to get everything reprogrammed

AliR
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Year and Model: 2004 V70 2.5T
Location: California, USA
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Post by AliR »

Excellent writeup. My 2004 Volvo V70 2.5T has the same problem. Both keys not responding and the message "Start Prevented Try Again." I don't have any of the tools you used. What I understood from this writeup is that programming new keys would solve this problem. Did i get that right?

Thank you!

Ali R.

mikeak2001
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Post by mikeak2001 »

AliR wrote: 27 Apr 2025, 16:09 Excellent writeup. My 2004 Volvo V70 2.5T has the same problem. Both keys not responding and the message "Start Prevented Try Again." I don't have any of the tools you used. What I understood from this writeup is that programming new keys would solve this problem. Did i get that right?

Thank you!

Ali R.
Unfortunately just programming keys may not solve it, The flash data on this one was corrupt due to a flat battery, This corrupted the 3 byte pin code that is used to programme the keys, that's why the dealer couldn't sort it, pin code that was stored on Volvo servers was being rejected. The data can be manually modified though and reflashed. then key programming can be performed.

scot850  
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Post by scot850 »

When we had the Start prevented message on our o6 XC70, initially I thought it was the antenna that was either dirty or bad, and was pointed to that by another owner. Replacing it made no difference. The issue was we were also only getting it with as it turned out with one key-fob. The one that was seldom used turned out to work fine.

It turned out the transponder ship had failed in the key fob. I found some on Alibaba (AliExpress) and installed the ship into the original fob.
Main issue was the transponder had to be reprogrammed by Volvo, and the only way they could do that is by having the bar code off the original key packaging. I ended up having to buy a new fob to get the info and having it programmed as well. The most important part was all keys had to be reprogrammed, not just the new one or the one with the new transponder. This was to ensure all keys were sync'd to the car.

Neil.
2006 V70 2.5T AWD Polestar tune
2000 V70 R - still being an endless PITA
2006 XC70 - Our son now has this and still parked in our garage
2003 Toyota 4Runner V8 Limited
2015 Kia Sportage EX-L - Sold
1993 850 GLT -Sold
1998 V70 XC - Sold
1997 Volvo 850 SE NA - Went to niece in California - Sold
2000 V70 SE NA - Sold

brbrob
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Year and Model: 2007 XC90
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Post by brbrob »

Thanks and Props to OP MikeAk2001

Having a similar problem on XC90 P2.

Image
https://drive.google.com/file/d/17-N_vK ... sp=sharing

What I have tried so far.
1.) Cleaned CEM Boards, Replaced Surface Mount Components, Capacitors Etc.. general board maintenance while I had it apart.
2.) Measured CANBUS Voltage at OBDII, Pin 6 to Pin 14, Result 61.5 Ohms (Good)
3.) Sent CEM to a cloning service. (Cloning of corrupted value results in two non-working CEM's)
4.) Cutting a New Key and Programming with VIDA. (Result is same issue)

This is obviously my next step as the vehicle is essentially a giant brick in my driveway.

On Order:
Teensy https://www.sparkfun.com/teensy-4-1-headers.html
IO Terminal https://autotechelec.com/shop/tools/io-terminal-2/
Last edited by brbrob on 30 Aug 2025, 09:17, edited 2 times in total.

Dudde
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Post by Dudde »

brbrob wrote: 30 Aug 2025, 08:32 Thanks and Props to OP MikeAk2001

Having a similar problem on XC90 P2.

Image
https://drive.google.com/file/d/17-N_vK ... sp=sharing

What I have tried so far.
1.) Cleaned CEM Boards, Replaced Surface Mount Components, Capacitors Etc.. general board maintenance while I had it apart.
2.) Measured CANBUS Voltage at OBDII, Pin 6 to Pin 14, Result 61.5 Ohms (Good)
3.) Sent CEM to a cloning service. (Cloning a corrupted value results in two non-working CEM's)
4.) Cutting a New Key and Programming with VIDA. (Result is same issue)

This is obviously my next step as the vehicle is essentially a giant brick in my driveway.

Have Ordered Teensy https://www.sparkfun.com/teensy-4-1-headers.html

Now to procure IO Terminal.
If you have the files send them to me, I'll help

brbrob
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Post by brbrob »

Dudde wrote: 30 Aug 2025, 08:44 If you have the files send them to me, I'll help
Thanks in advance. Once the hardware arrives I will post updates and most likely request help.

Dudde
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Post by Dudde »

brbrob wrote: 30 Aug 2025, 09:16
Dudde wrote: 30 Aug 2025, 08:44 If you have the files send them to me, I'll help
Thanks in advance. Once the hardware arrives I will post updates and most likely request help.
Do you have any tools? Dice?

If you have dice you don't need teensy or io terminal

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