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CEL 2-3-1 - fuel pressure at 35lbs.. What now??!

Help, Advice and DIY Tutorials on Volvo's P80 platform cars -- Volvo's 1990s "bread and butter" cars -- powered by the ubiquitous and durable Volvo inline 5-cylinder engine.

1992 - 1997 850, including 850 R, 850 T-5R, 850 T-5, 850 GLT
1997 - 2000 S70, S70 AWD
1997 - 2000 V70, V70 AWD
1997 - 2000 V70-XC
1997 - 2004 C70

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Mike-Halewai
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Joined: 29 September 2008
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Location: Vancouver, Canada

CEL 2-3-1 - fuel pressure at 35lbs.. What now??!

Post by Mike-Halewai »

Just checked fuel pressure at the Schraeder is 35 lbs. What should I be checking next. I've changed the fuel filter, at 300,000 k's I'm thinking it could be fuel pump. But is there anything else that I should be considering first?

Advice appreciated. Thanks.

FYI car is a 94 850 2.3 Turbo wagon.
Mike.
94 850 Turbo Wagon.

icelandic
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Post by icelandic »

If memory serves me right, pressure should be above 41 pounds. Next thing to check is the vacumm operated fuel regulator valve in the fuel rail. Its a diaphragm valve, with a vacumm line that goes from it to the TB. Two possibilities: the vacumm line is faulty, or the valve is faulty.

Icelandic
1995 859 auto NA

Mike-Halewai
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Joined: 29 September 2008
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Location: Vancouver, Canada

Post by Mike-Halewai »

Alright. With no vacuum to the regulator there is 45psi. However, I checked the vacuum out of the tb and it was at 20 in lbs of vacuum, what is it supposed to be?
Mike.
94 850 Turbo Wagon.

Ozark Lee
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Post by Ozark Lee »

The low fuel pressure can indeed cause the 2-3-1 CEL. Try pinching off the fuel return line and see what the pressure does. It should jump up - try to keep it under 55 lbs.

If the pressure does jump up with the return line pinched then the fuel pump itself is OK and I would focus on the fuel pressure regulator.

...Lee
'94 850 N/A 5 speed
'96 Platinum Edition Turbo
Previous:
1999 V70XC - Nautic Blue - Totaled while parked.
1999 V70XC - RIP - Wrecked Parts Car.
1998 S70 T5
1996 850 N/A
1989 740 GLT
1986 740 GLT
1972 142 Grand Luxe

Mike-Halewai
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Post by Mike-Halewai »

After car is shutoff and key removed. After 2 minutes pressure begins to climb... After 20 mins pressure now at 43 psi.

Hmmm. Feeling a little stumped here.

You are right I disconnected the vacuum line to the fuel pressure regulator. At that point fuel pressure jumped to 45 psi. When it was readded pressure dropped to 36psi.
Mike.
94 850 Turbo Wagon.

Ozark Lee
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Post by Ozark Lee »

Try taking a pair of pliers and squeezing the actual fuel return line. 44 PSI is the normal operating pressure - it should jump well above that.

...Lee
'94 850 N/A 5 speed
'96 Platinum Edition Turbo
Previous:
1999 V70XC - Nautic Blue - Totaled while parked.
1999 V70XC - RIP - Wrecked Parts Car.
1998 S70 T5
1996 850 N/A
1989 740 GLT
1986 740 GLT
1972 142 Grand Luxe

Mike-Halewai
Posts: 224
Joined: 29 September 2008
Year and Model:
Location: Vancouver, Canada

Post by Mike-Halewai »

As soon as I pinch the line the pressure jumps immediately to 55psi and I'm sure it would go higher if I left it.

Now what? Do I replace the regulator? Can it be repaired? What's best. If I should replace the regulator. Whatshould I be expecting as a cost?
Mike.
94 850 Turbo Wagon.

Ozark Lee
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Post by Ozark Lee »

I think that is were I would go next. They are kinda pricey, FCP has them for around $107.00. They are not a high failure rate item so you might want to try one out of a junk yard.

...Lee
'94 850 N/A 5 speed
'96 Platinum Edition Turbo
Previous:
1999 V70XC - Nautic Blue - Totaled while parked.
1999 V70XC - RIP - Wrecked Parts Car.
1998 S70 T5
1996 850 N/A
1989 740 GLT
1986 740 GLT
1972 142 Grand Luxe

Mike-Halewai
Posts: 224
Joined: 29 September 2008
Year and Model:
Location: Vancouver, Canada

Post by Mike-Halewai »

Well before I replace that I have one last question re: whether my issue could be related to a vacuum leak or something...and it is outlined in the questions in this link...

https://www.matthewsvolvosite.com/forums ... 618#p83618
Mike.
94 850 Turbo Wagon.

MadeInJapan
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Post by MadeInJapan »

Answered that question in that link- hopefully it will help.
Good luck figuring all of this out- you will eventually.
'98 S70 T5 Emrld Grn Met/Beige Tons of Upgrades Mobil-1
'04 V70 2.5T Red/Taupe Some Upgrades Mobil-1
'07 S40 T5 AWD 6 speed manual! Silver/Black Stage1 Heico & Elevate
'07 S60 2.5T Blue/Taupe- my kid's Volvo

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