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740Gl 1989 Puzzling Black Panel

Help, Advice, Owners' Discussion and DIY Tutorials on all Volvo's "mid era" rear wheel drive Volvos.

1975 - 1993 240
1983 - 1992 740
1982 - 1991 760
1986 - 1991 780
1990 - 1998 940
1990 - 1998 960
1997 - 1998 V90/S90

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gottfredson
Posts: 3
Joined: 17 April 2009
Year and Model: 740gl 1989
Location: Texas

740Gl 1989 Puzzling Black Panel

Post by gottfredson »

I need help identifying the black panel on my volvo in the attatched photos. The picture is taken on the drivers side. Water leaks into my car whenever I wash it or whenever it rains. I have pin pointed the problem to this black panel. I would like to know what it is called and if I can seal it off with silicon without damaging my beloved car. Thanks

-James
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Look to the left of the break pedal to see the black panel. If you look below the black panel you can see a trail of water beneath it. What is the name of the black panel and can I seal it with silicon.
Look to the left of the break pedal to see the black panel. If you look below the black panel you can see a trail of water beneath it. What is the name of the black panel and can I seal it with silicon.
Picture 2.png (750.95 KiB) Viewed 280 times

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billofdurham
MVS Moderator
Posts: 6507
Joined: 2 February 2006
Year and Model: 855, 1995
Location: Durham, England
Been thanked: 5 times

Post by billofdurham »

Believe it or not but Volvo call it............a black or blue or grey or beige panel depending on the interior colour. In fact it is an access panel to assist with wiring repairs.

The gap between the inner and outer wings is a large drainage channel.

Many years ago I had the same problem and went to a dealer who told me that there should be a thick polythene sheet attached to the other side of the hole, similar to the setup inside the doors, to stop the water coming through. This should be fastened at the top and two sides with mastic tape. I replaced the polythene and had no more water ingress.

Bill.
Work was good - retirement is better.

1996 850GLT 2.5 20v Estate Manual.
1995 Peugeot Boxer 2.5Tdi Autosleeper.
Previously:
1984 244DL, Manual, Beige.
1987 744GLE, Manual, Green.
1991 960 3.0 24v, Auto, Silver.
1994 940T Wentworth, Auto, Blue.

gottfredson
Posts: 3
Joined: 17 April 2009
Year and Model: 740gl 1989
Location: Texas

Post by gottfredson »

Thanks Bill. That sounds like the correct diagnostics and Im very eager to implement it.

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