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Airbox thermostat failure...

Help, Advice and DIY Tutorials on Volvo's P80 platform cars -- Volvo's 1990s "bread and butter" cars -- powered by the ubiquitous and durable Volvo inline 5-cylinder engine.

1992 - 1997 850, including 850 R, 850 T-5R, 850 T-5, 850 GLT
1997 - 2000 S70, S70 AWD
1997 - 2000 V70, V70 AWD
1997 - 2000 V70-XC
1997 - 2004 C70

This topic is in the MVS Volvo Repair Database » Airbox Thermostat Cleaning = Better Performance, MPG on Non-turbo's
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BackInBlack
Posts: 6
Joined: 29 April 2009
Year and Model: Volvo 850 - 1994
Location: London

Re: Airbox thermostat failure...

Post by BackInBlack »

Completely removed the Y piece, housing the air box flap & extra holes added.


This link sorts it all out... :twisted:

https://www.matthewsvolvosite.com/forums ... =1&t=20342
'94 Volvo 850 SE - 143BHP - Saloon

Image

polskamafia mjl
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Post by polskamafia mjl »

Craigd2599 wrote:Wait...you mean my car isn't now running on exhaust gas? Here I thought I was on the cusp of true perpetual energy. I want my piece of tin foil back.
HAHAHAHAHAH

Ok...so back to business...this is a picture I took of my airbox, from the top.
http://s594.photobucket.com/albums/tt26 ... g&newest=1

1-> Top of air filter
2-> ???
3-> MAF w/ electrical connection
4-> Cold Air Intake
5-> Warm Air Intake
6-> ???

So what are 2 and 6, and how do I take the MAF,2, and 6 off to get to the Y peice?

If the links doesn't work then PM and I can just email the picture...Thanks guys...
'All my money is gone and I have an old Volvo.' - Bamse's Turbo Underpants

Current: 1995 Volvo 850 T-5R Manual - Bringing it back from the brink of death
Previous: 1996 Volvo 850 GLT - Totaled

martz010185
Posts: 40
Joined: 1 January 2007
Year and Model: 1998 S70 non-turbo
Location:

Post by martz010185 »

I also am dealing with the airbox thermostat, on my 98 S70 non-turbo, which apparently is different than the system on the 850's. I'd like to know how it works - there is a black thin hose that runs from the top of the airbox down to where the airbox thermostat would be. Does anyone know anything about this? I think the hose might be cracked on mine, and am wondering if it's affecting the way the thermostat works. I'm wondering if I can get a replacement hose, or if I should do a cold air intake mod like everyone else seems to be doing.

stone36
Posts: 371
Joined: 18 May 2007
Year and Model: 2005 V70R and XC90
Location: Columbus, OH

Post by stone36 »

Just did this today, here is my writeup...
850 airbox t-stat mod.pdf
(2.67 MiB) Downloaded 1566 times
Very straight forward and takes about 25 minutes at most :lol:
05 V70R TiKap (so happy) 91K
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94 850 wagon 2.4 (N/A) 155K (Sold running like a champ)

vegasjetskier
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Post by vegasjetskier »

stone36 wrote:Just did this today, here is my writeup...
850 airbox t-stat mod.pdf
Very straight forward and takes about 25 minutes at most :lol:
Nice job! Why not hack out all that extra plastic in the airbox section of the tube? It's just blocking airflow now . . . :wink:
.

SOLD - 2001 Volvo S80 T6: Mobil 1 Oil & Synthetic ATF, Brake Performance drilled and slotted front rotors, Akebono Euro Ceramic pads and Yokohama Avid V4S tires, 91K miles.

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stone36
Posts: 371
Joined: 18 May 2007
Year and Model: 2005 V70R and XC90
Location: Columbus, OH

Post by stone36 »

vegasjetskier wrote: Why not hack out all that extra plastic in the airbox section of the tube? It's just blocking airflow now . . . :wink:
I thought about that, but I didn't think it was going to block all that much since all this time I have been driving around with a 1.5 inch hot air intake with the opposite of RAM air principles... :roll:

I am going to switch my TB plate to the 960 in the next couple weeks so I will be in that area again.

Thoughts on if cutting the rest out will make any noticeable difference?
05 V70R TiKap (so happy) 91K
05 XC90 2.5T FWD TiBlak 97K
94 850 wagon 2.4 (N/A) 155K (Sold running like a champ)

vegasjetskier
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Post by vegasjetskier »

I predict it will make 1/2 as much difference as the throttle body plate. After all, restricition is restriction . . .
.

SOLD - 2001 Volvo S80 T6: Mobil 1 Oil & Synthetic ATF, Brake Performance drilled and slotted front rotors, Akebono Euro Ceramic pads and Yokohama Avid V4S tires, 91K miles.

Help this site: Amazon.com link

polskamafia mjl
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Post by polskamafia mjl »

Awesome write up. It helped me out a lot!!! haha Keep up the good work.
'All my money is gone and I have an old Volvo.' - Bamse's Turbo Underpants

Current: 1995 Volvo 850 T-5R Manual - Bringing it back from the brink of death
Previous: 1996 Volvo 850 GLT - Totaled

eroosa
Posts: 53
Joined: 19 November 2006
Year and Model: S70 2000
Location: Vestal. NY

Post by eroosa »

Great post and pics. I just got my airbox thermostat, but after reading this I left the bad one in and did the mod. The car runs great and I will keep the thermostat in case I need to put it in during the winter time.

Ed

tjts1
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Post by tjts1 »

Nice to see this modification is picking up some converts. It really goes hand in hand with the 960 throttle plate and larger intake tube. Also remove the maf screens. I cut out the plastic thermostat support and never looked back 8)

cheers
Justin
Ambitious but rubbish

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