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XC90 2004 Front passenger-side door lock not working/stuck

A mid-size luxury crossover SUV, the Volvo XC90 made its debut in 2002 at the Detroit Motor Show. Recognized for its safety, practicality, and comfort, the XC90 is a popular vehicle around the world. The XC90 proved to be very popular, and very good for Volvo's sales numbers, since its introduction in model year 2003 (North America). P2 platform.
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mrmmb
Posts: 1
Joined: 3 June 2009
Year and Model: XC90 2004
Location: California

XC90 2004 Front passenger-side door lock not working/stuck

Post by mrmmb »

Hello,
The front passenger-side door does not unlock anymore,
so because of this the door cannot be opened at all, even from inside.
It cannot even be manually locked/unlocked.

When we use the remote or the power lock button, you can
hear a loud motorized whirl sound (no clanking, just whirl/loud hum). All the other locks work fine.

I am a big guy and I can't even pull up the lock up to unlock it! LOL It's just stuck!

We want to at least unlock it manually! Any ideas?

Thank you very much!

Mel

vegasjetskier
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Joined: 16 December 2007
Year and Model: 2010 Toyota Prius
Location: Fernandina Bch, FL Formerly - Las Vegas, NV
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Post by vegasjetskier »

Does the window roll down? If so, you might be able to access the lock mechanism through the opening for the glass. If that doesn't work, the only thing I can think of is to cut a hole in the inside door panel even with the lock to get access to the mechanism. You would have to get a whole new door panel, but there are some wrecking yards that will give you a better price on a good used one than buying a new one from the dealer.
.

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ktown
Posts: 1
Joined: 15 May 2009
Year and Model: XC90, 2004
Location: Kelowna, Canada

Post by ktown »

Why would you cut a hole in the door panel? Get a door trim wrench for $5 and take the panel off and have a look at the linkage inside. You have to start by removing the speaker at the top of the door, there is a connecting clip to allow you to completely detach the speaker unti and get it out of the way. You then remove the back of the interior door handle carefully with a flat head screwdriver. That will expose 2 #25 torx screws. Undo these and use the trim wrench to undo the trim clips around the door. At this point you will have the panel removed and can have a look at the problem.

vegasjetskier
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Posts: 1843
Joined: 16 December 2007
Year and Model: 2010 Toyota Prius
Location: Fernandina Bch, FL Formerly - Las Vegas, NV
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Post by vegasjetskier »

ktown wrote:Why would you cut a hole in the door panel?
Well maybe his car is slightly different, but on mine you cannot access what you need to in order to remove the panel with the door shut, nor can you tip the bottom of the panel away from the door in order to lift the panel up.
.

SOLD - 2001 Volvo S80 T6: Mobil 1 Oil & Synthetic ATF, Brake Performance drilled and slotted front rotors, Akebono Euro Ceramic pads and Yokohama Avid V4S tires, 91K miles.

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