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Diagnose the issue anyone?

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erikv11
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Post by erikv11 »

I didn’t mention this earlier in the thread because it didn’t fit the order of what I checked but Neil and now Chuck too for the win: when it got really bad I finally checked fuel pressure, steady 15 psi.

Swapped fuel filter, no change. Fortunately I have a couple spare fuel pumps from the junkyard. So I pulled the fuel pump.
'95 854 T-5R, Motronic 4.4, 185k
'98 V70, T5 tune-injectors-turbo, LPT engine, 304k, daily driver
'06 S60 R, 201k
'07 XC70, black, 205k
'07 XC70, willow green, 223k
gone: '96 NA 850 210k, '98 NA V70 182k, '98 S70 NA 225k, '96 855 NA 169k

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erikv11
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Post by erikv11 »

IMG_3294.jpeg
'95 854 T-5R, Motronic 4.4, 185k
'98 V70, T5 tune-injectors-turbo, LPT engine, 304k, daily driver
'06 S60 R, 201k
'07 XC70, black, 205k
'07 XC70, willow green, 223k
gone: '96 NA 850 210k, '98 NA V70 182k, '98 S70 NA 225k, '96 855 NA 169k

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misha
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Post by misha »

Feed line clamp from pump to housing got loose ...or short in that wiring?
2010 S80 D5 / restyling / fully equipped / Twin turbo / Savile Gray Metallic (492)

History of Volvos in the family:
'71 144 S
'73 144 De Luxe
'78 244 DL
'78 244 DL
'79 244 GLE
'85 340 GLS
'97 850 2.5 20v / fully equipped / Motronic 4.4 from the factory / upgraded with S,V,C,XC70 instrument cluster / polar white wagon

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abscate
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Post by abscate »

Lets take a look for a bright blue spark at a plug grounded to the top of the head to rule out an aging coil. Those can go wonky on you as a function of time and temperature.

Oh my.

Time to break out the

OETIKERS!!!!
Empty Nester
A Captain in a Sea of Estrogen
1999-V70-T5M56 2005-V70-M56 1999-S70 VW T4 XC90-in-Red
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abscate
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Post by abscate »

Neil/Chuck for the win...
+1 on the above, but also check fuel pressure
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Empty Nester
A Captain in a Sea of Estrogen
1999-V70-T5M56 2005-V70-M56 1999-S70 VW T4 XC90-in-Red
Link to Maintenance record thread

scot850
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Post by scot850 »

+ 1 to Chucks great suggestion of smoke tester. Save a lot of crawling about and random searching if it is pressure or vacuum related.

Neil.
2006 V70 2.5T AWD Polestar tune
2000 V70 R - still being an endless PITA
2006 XC70 - Our son now has this and still parked in our garage
2003 Toyota 4Runner V8 Limited
2015 Kia Sportage EX-L - Sold
1993 850 GLT -Sold
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1997 Volvo 850 SE NA - Went to niece in California - Sold
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Chuck W
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Post by Chuck W »

erikv11 wrote: 20 Jul 2023, 11:08 IMG_3294.jpeg
I ran into this SAME issue on the '96 GLT I had. It would just randomly run rough and want to die, no power, etc. Other times run great.

Found this when I pulled the pump.

Image

I was going to suggest this earlier, because it sounded just like my problem. (I blame being busy at work trying to fix a work machine problem)
'97 855 GLT - Hers. RN swap/16T/COP/VVT/exhaust/302s/Flashed M4.4/ chassis bracing/ 2 kid seats
'78 GLE - Waiting in the wings. Future whiteblock/T5 swap.

'97 854 T5 - Manual Swap/M4.4/COP/NA cams/P2R Brakes/16T/ chassis bracing/ XC70 nose swap - SOLD/GONE
The Others- '83 TBird turbo, '85 Mercury Marquis LTS (1 of 134), '86 LTD Wagon, '81 Granada GL, '76 Beetle, '87 F-150 5.0

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Post by scot850 »

Is that the correct clamp type? Oetiker would work better than that or a proper fuel pipe clamp.

Neil.
2006 V70 2.5T AWD Polestar tune
2000 V70 R - still being an endless PITA
2006 XC70 - Our son now has this and still parked in our garage
2003 Toyota 4Runner V8 Limited
2015 Kia Sportage EX-L - Sold
1993 850 GLT -Sold
1998 V70 XC - Sold
1997 Volvo 850 SE NA - Went to niece in California - Sold
2000 V70 SE NA - Sold

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misha
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Post by misha »

That's a factory clamp.
2010 S80 D5 / restyling / fully equipped / Twin turbo / Savile Gray Metallic (492)

History of Volvos in the family:
'71 144 S
'73 144 De Luxe
'78 244 DL
'78 244 DL
'79 244 GLE
'85 340 GLS
'97 850 2.5 20v / fully equipped / Motronic 4.4 from the factory / upgraded with S,V,C,XC70 instrument cluster / polar white wagon

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abscate
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Post by abscate »

The Kat has trained me on connecting rubber hoses to straight pipes

Roughen , flare end, use glue on the bond.
Empty Nester
A Captain in a Sea of Estrogen
1999-V70-T5M56 2005-V70-M56 1999-S70 VW T4 XC90-in-Red
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