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2008 S60 2.5T, Misfires on cylinders 1 and 3

Help, Advice, Owners' Discussion and DIY Tutorials on Volvo's stylish, distinctive P2 platform cars sold as model years 2001-2007 (North American market year designations).

2001 - 2007 V70
2001 - 2004 V70 XC (Cross Country)
2004 - 2007 XC70 (Cross Country)
2001 - 2009 S60
2003 - 2007 S60 R
2004 - 2007 V70 R

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jonesg
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Re: 2008 S60 2.5T, Misfires on cylinders 1 and 3

Post by jonesg »

coil is failing under load, swap #3 around and see if the fault follows the coil.

Vova585
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Post by Vova585 »

Any chance this car was in the hands of "crafty teenager" that was trying to tune it? K&N filters, straight pipes, etc? I am scratching my head what can possibly be wrong.
Another not very expensive option is to buy a harness for ignition coils.
https://ebay.us/m/gg55uO
Vs replacing connectors for 1 and 3 ignition coils. Possibly the cracked insulation is causing short to power or short to ground. If that's not helping- advance level diagnostic with scope is you best bet.

XC70Rider
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Post by XC70Rider »

I replaced the IGN coil harness 3 years ago. The heat under that valve cover caused the pigtail connectors and wire loom to get fragile. I had all the pigtails zip tied to the IGN coils before I replaced the harness. Instead of risk it with a new aftermarket harness I got a used harness from ERIE Volvo. No issues since installing it.

With the coils over 15 years old I threw on 5 new Volvo IGN coils I got at FCPEURO. Also traded in the 5 Volvo lifetime warrantied spark plugs.

I've kept the valve cover off since then so the heat can escape.

Check page 4 of the wiring diagram I attached.
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IGN Harness from ERIE Volvo.jpg
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DavidE7
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Post by DavidE7 »

If the simple solutions aren't finding the problem there are some more complex things to check.

My S60 had misfire codes for cylinder 1 and 3 after the PCV check valve lost its guts into cylinder 3. See the post below for the diagnostic details. Compression test will provide clues. A bohr scope view inside each cylinder will let you see any mechanical damage from something foreign getting into cylinders 1 and 3 and also allow you to rule out a leaking head gasket with coolant inside the cylinder.
viewtopic.php?t=86687&hilit=Banjo&start=30
Good luck!
David E
2001 Moondust V70 2.4 293,000 miles
2001 Nautic Blue V70 2.4 224,000 miles
2004 Nautic Blue XC70 2.5T 251,000 miles
new: 2004 Black Saphire V70R 193,000 miles
2007 Titanium S60 2.5T 275,000 miles
2007 Magic Blue S60 2.5T 233,000 miles
2007 Silver V70 2.4 200,000 miles
P2 Volvos for every person in my family

professorsunshine
Posts: 11
Joined: 4 September 2021
Year and Model: 1996 850 Turbo
Location: Oregon

Post by professorsunshine »

Bad news. I did some more testing today with different tools. I may have gotten my numbers mixed up or something, but cylinder 3 indeed has no compression. 0, zilch. That explains most of the issues I was facing.

So now I'm moving forward with replacing the cylinder head. Can anyone tell me what cylinder heads are compatible with the 2.5T engine with VVT on both cams?

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