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1996 850 Tie Rod Replacement Topic is solved

Help, Advice and DIY Tutorials on Volvo's P80 platform cars -- Volvo's 1990s "bread and butter" cars -- powered by the ubiquitous and durable Volvo inline 5-cylinder engine.

1992 - 1997 850, including 850 R, 850 T-5R, 850 T-5, 850 GLT
1997 - 2000 S70, S70 AWD
1997 - 2000 V70, V70 AWD
1997 - 2000 V70-XC
1997 - 2004 C70

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PeteB
Posts: 880
Joined: 27 May 2014
Year and Model: 1996 Volvo 850 Wagon
Location: Connecticut, USA
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Re: 1996 850 Tie Rod Replacement

Post by PeteB »

I just did the outers and I would suggest that you get the correct very
large open end wrenches if you don't already have them. Some use
an adjustable but I just liked using the correct tool. Also soak the nuts
with PB Blaster, which I'm guessing you already know.

harryhendo
Posts: 65
Joined: 5 June 2015
Year and Model: 940, 855, S70, V70
Location: Northern New Jersey

Post by harryhendo »

The $49 rebuilt axle shaft is not from China. It is rebuilt on Long Island, NY, USA to ISO standards with a warranty. So I'm not going to assume that just because it is rebuilt, and was on sale, that it is crap. I was impressed with the quality... no play, everything done correctly, the right locking clip, etc. Maybe they rebuilt a 1000 of the Volvo axles and needed to clear them out. But I'd wager they make most of their money on people NOT sending back the axle for the $75 core charge refund.
'92 940
'94 855 (manual!)
'00 S70 (manual, the $500 experiment)
'02 V70

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erikv11
Posts: 11800
Joined: 25 July 2009
Year and Model: 850, V70, S60R, XC70
Location: Iowa
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Post by erikv11 »

Of course they don't rebuild them in China. They can make a new one for less than the cost of gathering and shipping old ones over. Where the CV joints come from is the key question. And TBH the boots I expect are low quality too.

Don't get me wrong I sincerely hope it works out. But so far no other option has been reliable (none other than raxles.com and keeping the factory axles), that's why I am skeptical. Definitely check the boots in the spring, if you run this car in the NJ winter.
'95 854 T-5R, Motronic 4.4, 185k
'98 V70, T5 tune-injectors-turbo, LPT engine, 304k, daily driver
'06 S60 R, 197k
'07 XC70, black, 205k
'07 XC70, willow green, 212k
'99 Camry V6 :shock: 153k
gone: '96 NA 850 210k, '98 NA V70 182k, '98 S70 NA 225k, '96 855 NA 169k

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erikv11
Posts: 11800
Joined: 25 July 2009
Year and Model: 850, V70, S60R, XC70
Location: Iowa
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Post by erikv11 »

PeteB wrote:I just did the outers and I would suggest that you get the correct very
large open end wrenches if you don't already have them. Some use
an adjustable but I just liked using the correct tool. Also soak the nuts
with PB Blaster, which I'm guessing you already know.
OP will not be touching the outer jam nuts if he replaces the whole assembly (inner, outer, boot). Remember the whole reason for the replacement (see first post) is the shop said they can't break loose the jam nuts. Or maybe that should be tested ...
'95 854 T-5R, Motronic 4.4, 185k
'98 V70, T5 tune-injectors-turbo, LPT engine, 304k, daily driver
'06 S60 R, 197k
'07 XC70, black, 205k
'07 XC70, willow green, 212k
'99 Camry V6 :shock: 153k
gone: '96 NA 850 210k, '98 NA V70 182k, '98 S70 NA 225k, '96 855 NA 169k

osmium
Posts: 208
Joined: 2 July 2009
Year and Model: 96 850 GLT
Location: Nashua, NH

Post by osmium »

Well, I placed the order for everything yesterday, so we'll see how the CV boot replacement goes. Till then, the 850 is on injured reserve.

I got the Volvo boots for the steering rack. Will I need a special tool for the clamps they come with?

-Os
1996 850 GLT 262k miles (gone :( )

Image

1999 Honda Civic (gone)
1996 850 GLT (gone, no more Volvos :( )
2000 Buick Park Avenue (gone)
2005 Honda Odyssey (gone)
2013 Lexus ES350 (replaced Volvo 850)
2021 Honda Pilot

harryhendo
Posts: 65
Joined: 5 June 2015
Year and Model: 940, 855, S70, V70
Location: Northern New Jersey

Post by harryhendo »

By the way, if you are doing the inner tie rods, you'll need a special tool to get at them. I "rented" it from PepBoys, for FREE. You pay the cost of the tool (I think it was $50), then when you return it in the same condition, you get your $50 back.
'92 940
'94 855 (manual!)
'00 S70 (manual, the $500 experiment)
'02 V70

osmium
Posts: 208
Joined: 2 July 2009
Year and Model: 96 850 GLT
Location: Nashua, NH

Post by osmium »

IMG_0746.JPG
IMG_0746.JPG (109.73 KiB) Viewed 1659 times
OK, the CV boot replacement went without a hitch. Hardest part was getting the axle out of the bearing. The axle popped out of the transmission on the first tap using the 5/8" Craftsman chisel.

Now I'm on to the tie rods.

On the inner tie rod, there are no flats for a wrench. I guess I'll head to Harbor Freight a get a pipe wrench. (always called them a "monkey" wrench as a kid). The TRW replacemnt have the flats.

The question I have is where to grip the part from the steering rack. Right behind the tie rod? There are flat sections further back, just out of the photo above. I can get an adjustable wrench on them.

-Os
1996 850 GLT 262k miles (gone :( )

Image

1999 Honda Civic (gone)
1996 850 GLT (gone, no more Volvos :( )
2000 Buick Park Avenue (gone)
2005 Honda Odyssey (gone)
2013 Lexus ES350 (replaced Volvo 850)
2021 Honda Pilot

Jaguar xjs
Posts: 72
Joined: 6 October 2016
Year and Model: 1996 850 turbo
Location: Maryland
Been thanked: 1 time

Post by Jaguar xjs »

I just did this job on Thursday. I just grabbed hold of the inner rod with a pair of good channel locks and it popped right off. Upon installation, I used blue lock tight as a precaution.

Gordon
1996 850 turbo
1994 Jaguar XJS 4.0
1976 Triumph TR6
2012 Scion Xb

osmium
Posts: 208
Joined: 2 July 2009
Year and Model: 96 850 GLT
Location: Nashua, NH

Post by osmium »

Thanks

I gripped it right behind the tie rod ball and used a pipe wrench to loosen it.

-Os
1996 850 GLT 262k miles (gone :( )

Image

1999 Honda Civic (gone)
1996 850 GLT (gone, no more Volvos :( )
2000 Buick Park Avenue (gone)
2005 Honda Odyssey (gone)
2013 Lexus ES350 (replaced Volvo 850)
2021 Honda Pilot

osmium
Posts: 208
Joined: 2 July 2009
Year and Model: 96 850 GLT
Location: Nashua, NH

Post by osmium »

Job completed.

Thanks for all the help!

-Os
1996 850 GLT 262k miles (gone :( )

Image

1999 Honda Civic (gone)
1996 850 GLT (gone, no more Volvos :( )
2000 Buick Park Avenue (gone)
2005 Honda Odyssey (gone)
2013 Lexus ES350 (replaced Volvo 850)
2021 Honda Pilot

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