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1996 850 GLT No crank no start

Help, Advice and DIY Tutorials on Volvo's P80 platform cars -- Volvo's 1990s "bread and butter" cars -- powered by the ubiquitous and durable Volvo inline 5-cylinder engine.

1992 - 1997 850, including 850 R, 850 T-5R, 850 T-5, 850 GLT
1997 - 2000 S70, S70 AWD
1997 - 2000 V70, V70 AWD
1997 - 2000 V70-XC
1997 - 2004 C70

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tryingbe
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Re: 1996 850 GLT No crank no start

Post by tryingbe »

New starter time.
85 GLH, 367 whp
00 Insight, 72 mpg

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abscate
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Post by abscate »

I’ve got an almost new one in my parts thread , but don’t be in BOSTON until a week from Tuesday.
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RickHaleParker
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Post by RickHaleParker »

Check the grounds on the starter and make sure it getting voltage to both the starter and solenoid. I have seem bolts looses up, wires come loose or burn out and cause the symptoms you have. If you can get to the starter, Jump the "50" terminal to the positive battery cable. See attached file.
Attachments
1995-96 850 Starting & Chargeing System.pdf
(127.36 KiB) Downloaded 137 times
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1998 C70, B5234T3, 16T, AW50-42, Bosch Motronic 4.4, Special Edition package.
2003 S40, B4204T3, 14T twin scroll AW55-50/51SN, Siemens EMS 2000.
2004 S60R, B8444S TF80 AWD. Yamaha V8 conversion
2005 XC90 T6 Executive, B6294T, 4T65 AWD, Bosch Motronic 7.0.

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abscate
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Post by abscate »

You pretty much have to remove it to service any of that stuff , Rick, and once it’s off, next stop, rebuild electrical shop for the smart money.
Empty Nester
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1999-V70-T5M56 2005-V70-M56 1999-S70 VW T4 XC90-in-Red
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RickHaleParker
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Post by RickHaleParker »

He should be able to get to the solenoid without pulling a bunch of stuff off. I'm suggesting he do some diagnostics at the solenoid before he pulls off. the starter In other word, make darn sure it not an electrical issue before pulling the starter.
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1998 C70, B5234T3, 16T, AW50-42, Bosch Motronic 4.4, Special Edition package.
2003 S40, B4204T3, 14T twin scroll AW55-50/51SN, Siemens EMS 2000.
2004 S60R, B8444S TF80 AWD. Yamaha V8 conversion
2005 XC90 T6 Executive, B6294T, 4T65 AWD, Bosch Motronic 7.0.

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abscate
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Post by abscate »

I'm thinking it could be the pigtail between the motor and solenoid but I can't see dealing with that on the car.
Empty Nester
A Captain in a Sea of Estrogen
1999-V70-T5M56 2005-V70-M56 1999-S70 VW T4 XC90-in-Red
Link to Maintenance record thread

cxf
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Year and Model: 1996 850T
Location: Boston Ma

Post by cxf »

UPDATE: I picked up a new aftermarket starter that is a favorite on Rock Auto($65+/-) and also had good reviews on Amazon. The installation of this was somewhat of a nightmare. Much had to be removed to make enough room for the r&r. Removing the fan from the fan shroud required dealing with rusted torx head screws that the correct tip would no longer grip enough to undo. On the bottom 2 I had to use long nose vise grips to grab the fastener by the side of it's washer head which took a lot of time, aggravation and swearing. Upon reassembly I tossed those screws and used 1/4" hex head lags with washers instead.

The starter topmost bolt was rusted/ welded into place(galvanic reaction) Finally got it to start turning with a breaker bar and pipe extension. Ended up that the bolt didn't turn but broke instead. Luckily with all the bolts on starter removed I was able to get a long screwdriver onto the starter body and whack it loose with a 3# hammer. Once the starter was out I had to drive a new bolt through the top starter mount hole to clear all the corrosion out so the new bolt would pass through.

After reassembly the car fired right up. I am going to try removing the remains of the broken bolt from the original starter and see what an auto electric guy would charge for rebuild of it. If reasonable will keep on shelf just in case. If I need to do this again on this car I would attack it this same way since I replaced the torx with hex head but on a different car would prob remove the entire radiator/ shroud assembly.

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wizechatmgr
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Post by wizechatmgr »

Make sure those hex lags are stainless unless you want another problem to add to your list.

That said, if the plan is to keep the car short term, I wouldn't bother.
Wisdom requires knowledge as a prerequisite, but knowledge can be developed due to a lack of wisdom.
In order to learn how to fix something, you must first learn how to break it.
1999 V70 XC AWD 2.4 T -- ~231k miles
1998 V70 2.4 NA -- ~184k miles

cxf
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Joined: 3 October 2009
Year and Model: 1996 850T
Location: Boston Ma

Post by cxf »

Stainless not needed the fan frame is plastic and the shroud it stews into is plastic also. Plain old plated should be fine. Hex head will make for easy disassembly.

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RickHaleParker
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Post by RickHaleParker »

Galvanic Corrosion requires two things.
  • 1. Two dissimilar metals.
    2. A Electrolyte.
The electrolyte is most often salt water with road salt being the source of the salt. Take away any of the two and Galvanic Corrosion is inhibited. After installing the new starter, coat the connection with Liquid Tape or Plastic Dip to keep spray from the road off the connection.
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1998 C70, B5234T3, 16T, AW50-42, Bosch Motronic 4.4, Special Edition package.
2003 S40, B4204T3, 14T twin scroll AW55-50/51SN, Siemens EMS 2000.
2004 S60R, B8444S TF80 AWD. Yamaha V8 conversion
2005 XC90 T6 Executive, B6294T, 4T65 AWD, Bosch Motronic 7.0.

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