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2007 XC90 V8 oil pan seal kit?

A mid-size luxury crossover SUV, the Volvo XC90 made its debut in 2002 at the Detroit Motor Show. Recognized for its safety, practicality, and comfort, the XC90 is a popular vehicle around the world. The XC90 proved to be very popular, and very good for Volvo's sales numbers, since its introduction in model year 2003 (North America). P2 platform.
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vempus
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Year and Model: 2007 XC90
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Re: 2007 XC90 V8 oil pan seal kit?

Post by vempus »

I have attempted the gasket resealing and am stuck half way. I removed all the fasteners but the upper does not come out. Looks like it is stuck on the currently present RTV.
I am thinking of striking with a rubber mallet but it is safe to do it any thoughts?

Does anyone ran into this problem and know of a solution ?

I am planning to write a post and tools I used to to reach so far. My parts are in transit from fcp euro and will have to start resealing once I get the the pan out

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RickHaleParker
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Post by RickHaleParker »

Got a Pencil Torch or jet flame lighter? A little heat should soften the RTV. Then you can back it out. Don't cook it or catch it on fire.
⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙
1998 C70, B5234T3, 16T, AW50-42, Bosch Motronic 4.4, Special Edition package.
2003 S40, B4204T3, 14T twin scroll AW55-50/51SN, Siemens EMS 2000.
2004 S60R, B8444S TF80 AWD. Yamaha V8 conversion
2005 XC90 T6 Executive, B6294T, 4T65 AWD, Bosch Motronic 7.0.

vempus
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Joined: 30 May 2019
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Location: CA
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Post by vempus »

@RickHaleParker I tried one round with no yield the problem I have is there is limited space and the engine is till on the car.

Will try some gasket softening chemicals as well

vempus
Posts: 5
Joined: 30 May 2019
Year and Model: 2007 XC90
Location: CA
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Post by vempus »

@RickHaleParker Thanks a lot for the help. Finally I have been able to get the oil pan out
I don't know if this helped I used a subaru RTV remover and seems like it helped.
https://parts.subaru.com/p/Subaru__/SIL ... V9175.html

I got the pan out and cleaned. But I have a problem still I could not get the front exhaust manifold an catcon out as my subframe is not dropping much.

I some how squeezed the pan out But I don't think I can squeeze back in with sealant on it. Volvo vidas says it cat con should just come out. But I am not able to get it out any suggestions

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RickHaleParker
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Post by RickHaleParker »

vempus wrote: 06 Sep 2021, 19:34 my subframe is not dropping much.
What is holding it back?

Disconnecting the steering column from the rack is easy if done from inside the cab. Pull the rubber boot up you will see.
It is better to take the two bolts out of the lower strut then the six at the top. Got the power steering lines disconnected?
⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙
1998 C70, B5234T3, 16T, AW50-42, Bosch Motronic 4.4, Special Edition package.
2003 S40, B4204T3, 14T twin scroll AW55-50/51SN, Siemens EMS 2000.
2004 S60R, B8444S TF80 AWD. Yamaha V8 conversion
2005 XC90 T6 Executive, B6294T, 4T65 AWD, Bosch Motronic 7.0.

vempus
Posts: 5
Joined: 30 May 2019
Year and Model: 2007 XC90
Location: CA
Has thanked: 1 time

Post by vempus »

I have been able to get the oil pan out and fix it back.
Looks like I did not do the job right. It started drip a bit now.
I used the wurth RTV sealant for sealing. Looks like the anaerobic sealant is the better for this job. If the oil leak worsens I will do this job again with anaerobic gasket maker (fcp has elring one which I will probably use)

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