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My 1998 V70 GLT Rebuild Project

Help, Advice and DIY Tutorials on Volvo's P80 platform cars -- Volvo's 1990s "bread and butter" cars -- powered by the ubiquitous and durable Volvo inline 5-cylinder engine.

1992 - 1997 850, including 850 R, 850 T-5R, 850 T-5, 850 GLT
1997 - 2000 S70, S70 AWD
1997 - 2000 V70, V70 AWD
1997 - 2000 V70-XC
1997 - 2004 C70

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shertzog
Posts: 19
Joined: 30 March 2016
Year and Model: 1999 S70 GLT
Location: Kannapolis, NC

Re: My 1998 V70 GLT Rebuild Project

Post by shertzog »

Hi, good to see the Queen City represented here! I'm in Kannapolis, and have just purchased (probably for way too much) a 1999 S70 GLT. I will start a thread and put a link here. Amazing how many common problems can be found here (key doesn't work in door, gear shift button won't fully release, so ignition thinks not in park, faded HL reflectors...)

Hope to be able to get together with you all sometime or swap some parts!

Scott
99 S70 GLT current project, hoping to make it new DD
97 Integra GSR (only ~135k mi, but rings are shot in #3 - rebuilding soon)
90 Camry wagon. 299k mi, DD, replacing PS hoses soon

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bmdubya1198
Posts: 6338
Joined: 30 December 2014
Year and Model: 2K V70R M56
Location: Charlotte, NC
Has thanked: 304 times
Been thanked: 517 times

Post by bmdubya1198 »

shertzog wrote:Hi, good to see the Queen City represented here! I'm in Kannapolis, and have just purchased (probably for way too much) a 1999 S70 GLT. I will start a thread and put a link here. Amazing how many common problems can be found here (key doesn't work in door, gear shift button won't fully release, so ignition thinks not in park, faded HL reflectors...)

Hope to be able to get together with you all sometime or swap some parts!

Scott
Oh yeah, this site has tons of great resources! Enjoy your S70!
00 V70R Venetian Red/Charcoal M56 Swapped 214k
07 XC90 V8 AWD Sport Titanium Grey/Black 220k
92 245 White/Beige 249k
91 944 Turbo 175k
…and a bunch of other stuff
Sold-
03 S60 2.4T
00 S70 GLT
98 V70 GLT
93 944
98 S90
95 850 GLT
01 S60 2.4T
05 S60R M66
08 S40 2.4i
88 744 Turbo M46

User avatar
bmdubya1198
Posts: 6338
Joined: 30 December 2014
Year and Model: 2K V70R M56
Location: Charlotte, NC
Has thanked: 304 times
Been thanked: 517 times

Post by bmdubya1198 »

Registered the car finally, and I've been driving it around all weekend. She's a great runner! The biggest problem as of right now are the shocks and struts. I have them on the way right now, I'll probably be putting those in this weekend.
Otherwise, the car runs and drives beautifully. A little squealing from the brakes, but no big deal. I plan on changing those out soon. It's definitely a very solid car, though. Even with the creaking struts, the ride is pretty smooth.
00 V70R Venetian Red/Charcoal M56 Swapped 214k
07 XC90 V8 AWD Sport Titanium Grey/Black 220k
92 245 White/Beige 249k
91 944 Turbo 175k
…and a bunch of other stuff
Sold-
03 S60 2.4T
00 S70 GLT
98 V70 GLT
93 944
98 S90
95 850 GLT
01 S60 2.4T
05 S60R M66
08 S40 2.4i
88 744 Turbo M46

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ZionXIX
Posts: 1310
Joined: 11 August 2014
Year and Model: 1996 850 Turbo S/W
Location: Texas
Has thanked: 64 times
Been thanked: 194 times

Post by ZionXIX »

I just read through your thread. You did a fantastic job with that rebuild. I wanted to ask your advice on a rebuild I will be starting in the distant future (never too early to plan and research). A little over a year ago my 850 was caught in a nasty tornado and has some cosmetic damage to the font and sides as well as damage to the passenger side A pillar and the roof around the windshield. I wanted to know you opinion on correcting the roof and pillar damage. I was thinking I could use a creatively placed bottle jack and lumber to push from inside the vehicle outward. Here is a link to some pictures.

https://drive.google.com/drive/folders/ ... sp=sharing

Some of these were taken right after the tornado and the rest were taken nearly a year later when all I had to do was replace the battery and she started right up and drove herself out of there after sitting for 2 years.
Scarlett: 1996 850 Turbo Wagon in Reagent Red Pearl ~210K mi
Norman: 2012 F150 XLT Crew Cab in Oxford White ~110K mi
Ember: 2005 XC90 2.5T FWD in Ruby Red Metallic ~83K mi *Newest addition to the fleet*
Ruby: 1997 850 Turbo Wagon in Reagent Red Pearl - parts car
Rose: 2020 Ram 1500 in Delmonico Red Pearl - SWMBO's Vehicle

User avatar
bmdubya1198
Posts: 6338
Joined: 30 December 2014
Year and Model: 2K V70R M56
Location: Charlotte, NC
Has thanked: 304 times
Been thanked: 517 times

Post by bmdubya1198 »

ZionXIX wrote:I just read through your thread. You did a fantastic job with that rebuild. I wanted to ask your advice on a rebuild I will be starting in the distant future (never too early to plan and research). A little over a year ago my 850 was caught in a nasty tornado and has some cosmetic damage to the font and sides as well as damage to the passenger side A pillar and the roof around the windshield. I wanted to know you opinion on correcting the roof and pillar damage. I was thinking I could use a creatively placed bottle jack and lumber to push from inside the vehicle outward. Here is a link to some pictures.

https://drive.google.com/drive/folders/ ... sp=sharing

Some of these were taken right after the tornado and the rest were taken nearly a year later when all I had to do was replace the battery and she started right up and drove herself out of there after sitting for 2 years.
Thanks! Yeah, I remember seeing your post in the "What did you do to your Volvo today?" thread. These cars will take a beating!
I think the bottle jack idea could actually work pretty well. As long as you are patient and go slow, I think you could pop that a-pillar straight again. Well, close to it, at least.
I'm not a body guy at all, but the body work is surprisingly forgiving. I was able to bend my fender back for the, most part, pretty easily. Just some hammering and pulling.
00 V70R Venetian Red/Charcoal M56 Swapped 214k
07 XC90 V8 AWD Sport Titanium Grey/Black 220k
92 245 White/Beige 249k
91 944 Turbo 175k
…and a bunch of other stuff
Sold-
03 S60 2.4T
00 S70 GLT
98 V70 GLT
93 944
98 S90
95 850 GLT
01 S60 2.4T
05 S60R M66
08 S40 2.4i
88 744 Turbo M46

User avatar
bmdubya1198
Posts: 6338
Joined: 30 December 2014
Year and Model: 2K V70R M56
Location: Charlotte, NC
Has thanked: 304 times
Been thanked: 517 times

Post by bmdubya1198 »

While I'm thinking about it, I'll go ahead and post newer pics over here. It's been a while since I've updated this thread...
The car was painted back in October/November, and I have done plenty of work on it since then. I just did the brakes finally 2 weeks ago, I did the struts/shocks not long after my last post, the passenger side motor mount, oil cooler lines twice, and several other things I'm probably forgetting.
The car is running great, I'm about to cross over 175k miles today and it was been fantastic. I still have lots of things I need to get done as far as maintenance, then the performance goodies start.
The only thing I have on there right now is my home-made manual boost controller. I'm very happy with it, and it works great. I have the boost around 9-10 psi right now and the car pulls much better than the stock 5-6 psi. I plan to replace the MBC with a tune eventually, along with a 16t, blue injectors, Snabb intake, OBX downpipe, and possibly (probably) more. Hopefully an M56 swap as well.
Fresh Tint.jpg
Rear Quarter Edited.jpg
00 V70R Venetian Red/Charcoal M56 Swapped 214k
07 XC90 V8 AWD Sport Titanium Grey/Black 220k
92 245 White/Beige 249k
91 944 Turbo 175k
…and a bunch of other stuff
Sold-
03 S60 2.4T
00 S70 GLT
98 V70 GLT
93 944
98 S90
95 850 GLT
01 S60 2.4T
05 S60R M66
08 S40 2.4i
88 744 Turbo M46

User avatar
ZionXIX
Posts: 1310
Joined: 11 August 2014
Year and Model: 1996 850 Turbo S/W
Location: Texas
Has thanked: 64 times
Been thanked: 194 times

Post by ZionXIX »

bmdubya1198 wrote:While I'm thinking about it, I'll go ahead and post newer pics over here. It's been a while since I've updated this thread...
The car was painted back in October/November, and I have done plenty of work on it since then. I just did the brakes finally 2 weeks ago, I did the struts/shocks not long after my last post, the passenger side motor mount, oil cooler lines twice, and several other things I'm probably forgetting.
Finding junkyard cars in my color seems to be next to impossible in my area. I will definitely need to repaint in the future. What did your paint job cost if you dont mind me asking?
Scarlett: 1996 850 Turbo Wagon in Reagent Red Pearl ~210K mi
Norman: 2012 F150 XLT Crew Cab in Oxford White ~110K mi
Ember: 2005 XC90 2.5T FWD in Ruby Red Metallic ~83K mi *Newest addition to the fleet*
Ruby: 1997 850 Turbo Wagon in Reagent Red Pearl - parts car
Rose: 2020 Ram 1500 in Delmonico Red Pearl - SWMBO's Vehicle

User avatar
bmdubya1198
Posts: 6338
Joined: 30 December 2014
Year and Model: 2K V70R M56
Location: Charlotte, NC
Has thanked: 304 times
Been thanked: 517 times

Post by bmdubya1198 »

ZionXIX wrote:
bmdubya1198 wrote:While I'm thinking about it, I'll go ahead and post newer pics over here. It's been a while since I've updated this thread...
The car was painted back in October/November, and I have done plenty of work on it since then. I just did the brakes finally 2 weeks ago, I did the struts/shocks not long after my last post, the passenger side motor mount, oil cooler lines twice, and several other things I'm probably forgetting.
Finding junkyard cars in my color seems to be next to impossible in my area. I will definitely need to repaint in the future. What did your paint job cost if you dont mind me asking?
I paid around $140-$150 for my paint from automotivetouchup.com. My dad has painted cabinets professionally for a long time now and has done a few cars, so he was able to do all the painting himself and save me a few bucks.
00 V70R Venetian Red/Charcoal M56 Swapped 214k
07 XC90 V8 AWD Sport Titanium Grey/Black 220k
92 245 White/Beige 249k
91 944 Turbo 175k
…and a bunch of other stuff
Sold-
03 S60 2.4T
00 S70 GLT
98 V70 GLT
93 944
98 S90
95 850 GLT
01 S60 2.4T
05 S60R M66
08 S40 2.4i
88 744 Turbo M46

User avatar
ZionXIX
Posts: 1310
Joined: 11 August 2014
Year and Model: 1996 850 Turbo S/W
Location: Texas
Has thanked: 64 times
Been thanked: 194 times

Post by ZionXIX »

bmdubya1198 wrote:
ZionXIX wrote:
bmdubya1198 wrote:While I'm thinking about it, I'll go ahead and post newer pics over here. It's been a while since I've updated this thread...
The car was painted back in October/November, and I have done plenty of work on it since then. I just did the brakes finally 2 weeks ago, I did the struts/shocks not long after my last post, the passenger side motor mount, oil cooler lines twice, and several other things I'm probably forgetting.
Finding junkyard cars in my color seems to be next to impossible in my area. I will definitely need to repaint in the future. What did your paint job cost if you dont mind me asking?
I paid around $140-$150 for my paint from automotivetouchup.com. My dad has painted cabinets professionally for a long time now and has done a few cars, so he was able to do all the painting himself and save me a few bucks.

I might have to try that. I like learning new skills with my project cars.
Scarlett: 1996 850 Turbo Wagon in Reagent Red Pearl ~210K mi
Norman: 2012 F150 XLT Crew Cab in Oxford White ~110K mi
Ember: 2005 XC90 2.5T FWD in Ruby Red Metallic ~83K mi *Newest addition to the fleet*
Ruby: 1997 850 Turbo Wagon in Reagent Red Pearl - parts car
Rose: 2020 Ram 1500 in Delmonico Red Pearl - SWMBO's Vehicle

User avatar
bmdubya1198
Posts: 6338
Joined: 30 December 2014
Year and Model: 2K V70R M56
Location: Charlotte, NC
Has thanked: 304 times
Been thanked: 517 times

Post by bmdubya1198 »

It's a good skill to have! I'd like to learn myself.
00 V70R Venetian Red/Charcoal M56 Swapped 214k
07 XC90 V8 AWD Sport Titanium Grey/Black 220k
92 245 White/Beige 249k
91 944 Turbo 175k
…and a bunch of other stuff
Sold-
03 S60 2.4T
00 S70 GLT
98 V70 GLT
93 944
98 S90
95 850 GLT
01 S60 2.4T
05 S60R M66
08 S40 2.4i
88 744 Turbo M46

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