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auto to manual conversion

Help, Advice and DIY Tutorials on Volvo's P80 platform cars -- Volvo's 1990s "bread and butter" cars -- powered by the ubiquitous and durable Volvo inline 5-cylinder engine.

1992 - 1997 850, including 850 R, 850 T-5R, 850 T-5, 850 GLT
1997 - 2000 S70, S70 AWD
1997 - 2000 V70, V70 AWD
1997 - 2000 V70-XC
1997 - 2004 C70

This topic is in the MVS Volvo Repair Database » Volvo Auto Transmission to Manual Conversion
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whoa
Posts: 461
Joined: 30 July 2008
Year and Model: 850 Turbo Wagon 1996
Location: san francisco
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Re: auto to manual conversion

Post by whoa »

Awesome. Videos and everything! This one makes it look like the engine is levitating---that cinderblock is hard to see in the video.

I
1996 850 Turbo Wagon

anmartin44
Posts: 229
Joined: 25 October 2009
Year and Model: 1994 850 n/a
Location: Chehalis, WA
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Post by anmartin44 »

nice video! however, i don't know if i would do that with flip flops on!
1994 850 na green 187k on body, 275k on motor(backwards?), unrestricted airbox, 960 TB, persus wheels, Lowered, IPD poly upper and trans mounts.
1974 144 k-jet m40 satin black, 250k on body, 25k on rebuilt motor(running...usually)

Japedo
Posts: 449
Joined: 11 July 2008
Year and Model:
Location: NB Canada

Post by Japedo »

When I was seperating the transmission from the engine "both out of vehicle" I set them both on the concrete floor, being stabilized by the chain falls that were still attached. THen I just pulled them apart, "bolts out of course" and set the transmiision on the floor.

Lee - Good luck with changing your clutch! Let us know how you make out, is this your first time with that job? Hopefully everything goes well, interested in how that removal method works for you.

Japedo
2003 v70 2.5tawd black/black 120miles
2007 nissan altima 2.5 cvt 107miles
2001 xc70 211 miles " collision"/ parts car
1994 850 turbo 315miles 5 speed "stoped fixing it"

wheelsup
Posts: 1296
Joined: 28 June 2005
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Location: Raleigh, NC
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Post by wheelsup »

Japedo wrote:When I was seperating the transmission from the engine "both out of vehicle" I set them both on the concrete floor, being stabilized by the chain falls that were still attached. THen I just pulled them apart, "bolts out of course" and set the transmiision on the floor.

Lee - Good luck with changing your clutch! Let us know how you make out, is this your first time with that job? Hopefully everything goes well, interested in how that removal method works for you.

Japedo
I was thinking of doing it that way as well. Makes sense. Good to know it can be done, I'll make sure to include that in the writeup as well, giving people options. How was it to put it back together? Easy enough to align the transmission w/ engine dowel pins?
1995 850 GLT Wagon w/ 200,000 miles

whoa
Posts: 461
Joined: 30 July 2008
Year and Model: 850 Turbo Wagon 1996
Location: san francisco
Been thanked: 1 time

Post by whoa »

When I did a big-ish write up, I think it turned out to be a good choice to put it on Google Sites, for a number of reasons (it automatically shrinks pictures to manageable size, giving you full-size on a click, for instance), but particularly because it makes it easy to edit after the fact. I've made a few updates since I wrote it---small so far, but if I need to put in a warning or great tip from someone else later, I can. Then you post a link to it and you still have a thread with comments and so on.

Someone here, I think, said recently that the ideal thing would be a wikipedia-style repair database, so that instead of searching all over the place for different write-ups, there would be a central site, and people would add new ones only if needed, refining or adding their two cents to the existing one otherwise. I don't know how that would work in practice, but it sounds like a good idea.
1996 850 Turbo Wagon

jasonaileo
Posts: 33
Joined: 2 January 2009
Year and Model:
Location:

Post by jasonaileo »

For anyone interested, there is a silver '99 V70 with the rare manual tranny in the Chesterfield Auto Parts junkyard. This is located about ten miles south of Richmond Virginia. Someone has taken the grey shift knob and boot off but all the mechanical components are still there. You can google their location. It is a you-pull-it type place and they let you use portable engine lifts, wheelbarrows. You just bring the tools. I was there yesterday and took the aux. cooling fan/motor off this exact car for my '99 V70. It costs a dollar to get in and the parts are so cheap. The fan/motor I picked up for $20 sells for $289 new on IPD or FCP and $343 from my local dealer. If I was a mechanically inclined as some of you sound, I'd be taking the tranny for myself because I bought a new '00 V70 with a manual trans while stationed in Germany. It was a joy to drive.

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