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Gah, blew up intercooler housing last night at 17psi Topic is solved

Help, Advice and DIY Tutorials on Volvo's P80 platform cars -- Volvo's 1990s "bread and butter" cars -- powered by the ubiquitous and durable Volvo inline 5-cylinder engine.

1992 - 1997 850, including 850 R, 850 T-5R, 850 T-5, 850 GLT
1997 - 2000 S70, S70 AWD
1997 - 2000 V70, V70 AWD
1997 - 2000 V70-XC
1997 - 2004 C70

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precopster
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Re: Gah, blew up intercooler housing last night at 17psi

Post by precopster »

Same goes for not snugging up the right hand intercooler hose on a 2002 XC70. I put mine together in the dark and had a hole about 6mm x 40mm where the hose wasn't seated. Car ran like crap but just like you say no codes.

I would have thought a boost sensor would have given it away.....
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hausmeister
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Post by hausmeister »

I was also wondering about that, with the blown IAC hose it had to run very rich... but also no code.
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j-dawg
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Post by j-dawg »

post pics of the FMIC setup when you get it! i love fancy gear.

i think you might be able to get the epoxy to seal up the crack if you epoxy something _over_ the crack - bang a sheet of thin aluminum over to shape it and clamp while it cures, or something to that effect. it would still be a temporary solution, but maybe you could treat yourself to a few extra psi. and if you polish the aluminum, you can tear off the bottom of the bumper and pretend it's an FMIC until you've got the real deal going.
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matthew1
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Post by matthew1 »

j-dawg wrote:post pics of the FMIC setup when you get it! i love fancy gear.
Will do.
j-dawg wrote:...and if you polish the aluminum, you can tear off the bottom of the bumper and pretend it's an FMIC until you've got the real deal going.
:lol: :lol:
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matthew1
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Post by matthew1 »

To follow up on this and mark it Image Solved, I ended up replacing the intercooler with an OEM Volvo unit a couple months later.
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cmblackburn
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Post by cmblackburn »

Ouch. What tune are you running? Also hi! First time I've been on here in quite a while.
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Post by matthew1 »

Hi C. No tune. Just an "628" R ECU that probably doesn't make any difference at all. The boost comes from a manual boost controller I put on years ago.
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1998 V70, no dash lights on

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2004 V70 R [gone]

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