Login Register

2004 S60 2.5TAWD spark plugs

Help, Advice, Owners' Discussion and DIY Tutorials on Volvo's stylish, distinctive P2 platform cars sold as model years 2001-2007 (North American market year designations).

2001 - 2007 V70
2001 - 2004 V70 XC (Cross Country)
2004 - 2007 XC70 (Cross Country)
2001 - 2009 S60
2003 - 2007 S60 R
2004 - 2007 V70 R

Post Reply
User avatar
abscate
MVS Moderator
Posts: 35283
Joined: 17 February 2013
Year and Model: 99: V70s S70s,05 V70
Location: Port Jefferson Long Island NY
Has thanked: 1502 times
Been thanked: 3813 times

Re: 2004 S60 2.5TAWD spark plugs

Post by abscate »

Thats a great question that should be in archives. Stand by

A six inch extension plus plug socket will just clear the turbo pipe on my T5 when in the plug

You might need an extension to swing the tool 360degrees
Attachments
A7D55475-5A2F-46ED-BCB2-88756CCF4F71.jpeg
FC50CA21-7FA8-4D7D-A425-AF590C86CD02.jpeg
D8EB274C-3056-4B7E-A52E-F886A57AB9AB.jpeg
ED7DF483-01DC-4C12-B242-FFDA94CD4BFE.jpeg
104E9306-8E8A-4C55-B682-5CAF8A7D017C.jpeg
Empty Nester
A Captain in a Sea of Estrogen
1999-V70-T5M56 2005-V70-M56 1999-S70 VW T4 XC90-in-Red
Link to Maintenance record thread

StickyPocket
Posts: 101
Joined: 21 January 2019
Year and Model: 2004 S60 2.5T AWD
Location: Central NJ
Has thanked: 42 times
Been thanked: 6 times

Post by StickyPocket »

abscate wrote: 18 Apr 2019, 11:59 Thats a great question that should be in archives. Stand by

A six inch extension plus plug socket will just clear the turbo pipe on my T5 when in the plug

You might need an extension to swing the tool 360degrees
Gotcha. So I should be fine if i remove (or move over by disconnecting only one side) the turbo pipe. BTW - the magnetic socket i mentioned above is 6'' total as far as i can tell.
2004 S60 2.5T AWD

cn90
Posts: 8255
Joined: 31 March 2010
Year and Model: 2004 V70 2.5T
Location: Omaha NE
Has thanked: 4 times
Been thanked: 468 times

Post by cn90 »

OK,

The Gearwrench tool mentioned above is 6" long (3" for the socket, and 3" for the extension that is built into the tool). You will need another 3" extension. If you are new to car repair, then buy the basic Craftsman metric set for $15-$20. Then buy a separate 3" extension.

The 6" Gearwrench is perfect bc in some cars such as Honda V6 the rear spark plug is in a tight space. You drop the plug + Gearwrench combo down the well, then you attach the separate 3". Now turn it CCW, then CW by hand on the extension to prevent cross-threading.

Now attach the ratchet and tighten to specified torque.

The 6" length is perfect bc you don't want a shorter or longer Gearwrench Tool (Gearwrench makes shorter and longer versions of this magnetic socket). The 6" length + a separate 3" extension allows you to work on many many different cars
2004 V70 2.5T 100K+
2005 XC90 2.5T 110K+

cn90
Posts: 8255
Joined: 31 March 2010
Year and Model: 2004 V70 2.5T
Location: Omaha NE
Has thanked: 4 times
Been thanked: 468 times

Post by cn90 »

All the tricks are mentioned in the DIY I posted above.
2004 V70 2.5T 100K+
2005 XC90 2.5T 110K+

User avatar
abscate
MVS Moderator
Posts: 35283
Joined: 17 February 2013
Year and Model: 99: V70s S70s,05 V70
Location: Port Jefferson Long Island NY
Has thanked: 1502 times
Been thanked: 3813 times

Post by abscate »

I put the pic in with the coil that pulled out of the rubber boot just to show what can happen. Don’t panic , just pull out the boot , look at it to figure out the one way it will go back together, then Reinsert.

You have to fuss around the turbo pipe a bit on this job.
Empty Nester
A Captain in a Sea of Estrogen
1999-V70-T5M56 2005-V70-M56 1999-S70 VW T4 XC90-in-Red
Link to Maintenance record thread

StickyPocket
Posts: 101
Joined: 21 January 2019
Year and Model: 2004 S60 2.5T AWD
Location: Central NJ
Has thanked: 42 times
Been thanked: 6 times

Post by StickyPocket »

Thanks, all. Hopefully that's all the info I need for this - everyone was very thorough. I'll report back once complete.
2004 S60 2.5T AWD

cn90
Posts: 8255
Joined: 31 March 2010
Year and Model: 2004 V70 2.5T
Location: Omaha NE
Has thanked: 4 times
Been thanked: 468 times

Post by cn90 »

For those using socket with rubber insert that comes out, replace the rubber insert with a short section of 3/8" hose as mentioned previously. This is a great mod for the socket with rubber insert.
2004 V70 2.5T 100K+
2005 XC90 2.5T 110K+

EngineeringBloke
Posts: 318
Joined: 8 September 2012
Year and Model: 2006 2.5T S60
Location: Boston
Has thanked: 55 times
Been thanked: 39 times

Post by EngineeringBloke »

Oh, yes, that's fine. I think 3 inches plus the plug socket is long enough. Picture the coil pack extension - it is only about 3 inches long and touches the end of the spark plug.

cn90
Posts: 8255
Joined: 31 March 2010
Year and Model: 2004 V70 2.5T
Location: Omaha NE
Has thanked: 4 times
Been thanked: 468 times

Post by cn90 »

A little update on spark plugs in a 2004 V70 2.5T...

- NO need to remove the plastic turbo pipe. You can work around it.

- NO need to disconnect any wiring to the coil.

- Just use the Gearwrench magnetic spark plug socket and you are good to go.
2004 V70 2.5T 100K+
2005 XC90 2.5T 110K+

StickyPocket
Posts: 101
Joined: 21 January 2019
Year and Model: 2004 S60 2.5T AWD
Location: Central NJ
Has thanked: 42 times
Been thanked: 6 times

Post by StickyPocket »

Ended up picking up this Duralast magnetic socket with a 1/2'' drive, to use with a 6'' extension:
https://www.autozone.com/test-scan-and- ... 864640_0_0
2004 S60 2.5T AWD

Post Reply
  • Similar Topics
    Replies
    Views
    Last post