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Subframe Bushing insert job

Help, Advice, Owners' Discussion and DIY Tutorials on Volvo's stylish, distinctive P2 platform cars sold as model years 2001-2007 (North American market year designations).

2001 - 2007 V70
2001 - 2004 V70 XC (Cross Country)
2004 - 2007 XC70 (Cross Country)
2001 - 2009 S60
2003 - 2007 S60 R
2004 - 2007 V70 R

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DonnVa
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Re: Subframe Bushing insert job

Post by DonnVa »

I replaced my rear subframe bushings today. I received my parts around noon and it took about 3.5 hours setting up and running to the store for some washers. I used the previous method of drilling through the plastic and I used a large Allen key as a spacer when I pressed the new ones in. However, I used one large washer and a used bolt to get it most of the way in and for the last 1/4” I used the two new large washers for the front with some some washers in between to make my press. They slid nicely all the way in. I’ll do the front two tomorrow and I’ll use the old washers from the front in the same way.
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2005 XC70 Cross Country 2.5T 185k miles
1962 122s 4dr 100k+ TMU
-Previous-
2007 S60 2.5T
1996 850 GLT
1974 164E
-Notable-
1983 911sc
1994 325i
2007 335 coupe
30 + other cars and trucks

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Blacklab467
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Post by Blacklab467 »

Good job! I like that press!
2003 XC 70 (sold)
2007 XC 70, 1970 Dodge Charger R/T.

azureblue
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Post by azureblue »

I mistakenlt ordered the rear subframe bushings - That is - rear front and front rear are two different parts. Anyway, FCP sent me a pair of Merle's, bolts and that white plastic insert. Car is blocked up and i took a look - dropped the bracket to see. I did not find that large washer the previous poster was using as a press, and the bushing in there has rubber "Feet" and an oval opening. I did not order that Big washer, thinking a could reuse mine. And the white washer goes cup down between the body frame and the subframe? I am attaching pix of the new parts and the old. IS my Merle the right one? Do I need to get the big washer? Much thanks in advance..
Merle.jpeg
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544
122s
144 wagon
240
740T Wagon
850R Wagon
2002 V70 Wagon
2014 S60 T5

User avatar
DonnVa
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Post by DonnVa »

The large washers are for the front two of the four front bushings
2005 XC70 Cross Country 2.5T 185k miles
1962 122s 4dr 100k+ TMU
-Previous-
2007 S60 2.5T
1996 850 GLT
1974 164E
-Notable-
1983 911sc
1994 325i
2007 335 coupe
30 + other cars and trucks

azureblue
Posts: 664
Joined: 20 July 2008
Year and Model: 2014 S60 T5
Location: Winston Salem, NC
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Post by azureblue »

Thanks.. What about the lack of rubber "feet" on the replacement bushing?
544
122s
144 wagon
240
740T Wagon
850R Wagon
2002 V70 Wagon
2014 S60 T5

User avatar
DonnVa
Posts: 239
Joined: 10 July 2020
Year and Model: 2005 XC70
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Post by DonnVa »

That bushing doesn’t look like the Rein or Volvo front bushings. Double check your part number against the ones on FCP.

Edit**
Genuine Volvo 3507923
Rein CRP-AVM0576

I just looked up the numbers, the picture you posted above looks like a rear subframe bushing (rear of the car).
2005 XC70 Cross Country 2.5T 185k miles
1962 122s 4dr 100k+ TMU
-Previous-
2007 S60 2.5T
1996 850 GLT
1974 164E
-Notable-
1983 911sc
1994 325i
2007 335 coupe
30 + other cars and trucks

azureblue
Posts: 664
Joined: 20 July 2008
Year and Model: 2014 S60 T5
Location: Winston Salem, NC
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Post by azureblue »

No it does not look like it at all. I did a search on the FCP site and the part I have Volvo Subframe Mount - Meyle 9157576 is what came up, so I ordered it. I tried other wrod searches but came up with the same part... I am not happy.

So it looks like I will have to re- re - order. Big question:::: I have removed both the 2 -14MM bolts and the 17MM bushing bolt. As a temp until I get the right parts - is it safe to re- use them, and what torque should I use, since they are "used' Bolts? I have new 17mm bolts, BTW

Much thanks

R
544
122s
144 wagon
240
740T Wagon
850R Wagon
2002 V70 Wagon
2014 S60 T5

User avatar
DonnVa
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Post by DonnVa »

Well that is a good question. I think you have two choices. I definitely would not reuse the old bolts. I would use the new bolts and torque them to I think 78 ft-lbs, but not do the torque to yield (extra 120 degrees), then reuse them with the new bushings or do the 120 degrees w/ these and just buy new ones with the new bushing order.
2005 XC70 Cross Country 2.5T 185k miles
1962 122s 4dr 100k+ TMU
-Previous-
2007 S60 2.5T
1996 850 GLT
1974 164E
-Notable-
1983 911sc
1994 325i
2007 335 coupe
30 + other cars and trucks

azureblue
Posts: 664
Joined: 20 July 2008
Year and Model: 2014 S60 T5
Location: Winston Salem, NC
Has thanked: 16 times
Been thanked: 8 times

Post by azureblue »

and Can I re- use the 2 14MM bolts? I think they torque to 50 ft-lbs?
544
122s
144 wagon
240
740T Wagon
850R Wagon
2002 V70 Wagon
2014 S60 T5

User avatar
DonnVa
Posts: 239
Joined: 10 July 2020
Year and Model: 2005 XC70
Location: Mechanicsville, VA
Has thanked: 21 times
Been thanked: 60 times

Post by DonnVa »

Yes, I reused mine. I wasn’t as technical with those. I drove them in w/ my impact wrench. 😬
2005 XC70 Cross Country 2.5T 185k miles
1962 122s 4dr 100k+ TMU
-Previous-
2007 S60 2.5T
1996 850 GLT
1974 164E
-Notable-
1983 911sc
1994 325i
2007 335 coupe
30 + other cars and trucks

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