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Airbox thermostat failure...

Help, Advice and DIY Tutorials on Volvo's P80 platform cars -- Volvo's 1990s "bread and butter" cars -- powered by the ubiquitous and durable Volvo inline 5-cylinder engine.

1992 - 1997 850, including 850 R, 850 T-5R, 850 T-5, 850 GLT
1997 - 2000 S70, S70 AWD
1997 - 2000 V70, V70 AWD
1997 - 2000 V70-XC
1997 - 2004 C70

This topic is in the MVS Volvo Repair Database » Airbox Thermostat Cleaning = Better Performance, MPG on Non-turbo's
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polskamafia mjl
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Re: Airbox thermostat failure...

Post by polskamafia mjl »

If the thermostat in the airbox is broken or removed won't that set off the check engine light or anything?
'All my money is gone and I have an old Volvo.' - Bamse's Turbo Underpants

Current: 1995 Volvo 850 T-5R Manual - Bringing it back from the brink of death
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2volvoken
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Post by 2volvoken »

I have removed the t-stat, and using a dremel tool all of it's mounting plastic, with no ill effects. The car runs great! I live in northern Indiana and ran my '93 in -30 degree temps and It ran great......I did not use foil I just used a sheet metal screw to screw the door shut in the cold air position.
'93 850GLT na 155,000 '98 V70XC 115,000 '99 C70 126,000

Craigd2599
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Post by Craigd2599 »

Okay...second tank of gas through the car after the airbox change...23.3 MPG. I have owned this car since July '08 and NEVER got more than 20 MPG around town. That's up 3.3 MPG. Wonderful!
Craig D
Philly Boy in Lynchburg VA
2007 S40 Previously: 2 850's and an S80
Waiting for that "R" model barn find

tjts1
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Post by tjts1 »

Excellent :D

Is this car manual or automatic? I never logged my FE before and after the airbox fix so its nice to get some solid data.
Ambitious but rubbish

Craigd2599
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Post by Craigd2599 »

Automatic N/A 155K miles, no alterations to anything
Craig D
Philly Boy in Lynchburg VA
2007 S40 Previously: 2 850's and an S80
Waiting for that "R" model barn find

jasonaileo
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Post by jasonaileo »

Just a little FYI on this topic. I have a '99 V70 non-turbo and I did the above mentioned mod. I used a small piece of 1/2" copper pipe about 1" long (length measured to fit/jam tight into the air intake). My mod worked great at forcing open the fresh air intake and forcing closed the return exhaust intake. About a month or two after the mod, I got a check engine light (CEL). I had the codes read at AutoZone and got a P0420 Rear Bank Sensor Efficiency Error. I think that by closing the return exhaust may have created a backup where the excess exhaust that used to cycle back into the air intake was now forced past the rear O2 sensor and triggered the CEL. I took out the mod, reset the CEL and it has not come back on. One way around this may be to simply leave off the exhaust return line from its connection into the back of the airbox. This of course would be just releasing the exhaust into your engine compartment and the environment. There may also be an issue with exhaust pressure or something, but I don't know enough about this stuff to tell you if it would be harmful in the longterm. Your call.

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misha
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Post by misha »

There is no exhaust there,it's just HEAT (hot air)from exhaust pipe. :!:
Exhaust gases do not enter in air box this way.
A little part of exhaust gases is comming in air box via sas valve(air pump component).
I think that you're completely missunderstood this.
Last edited by misha on 14 Apr 2009, 12:07, edited 1 time in total.
'97 850 2.5 20v / fully equipped / Motronic 4.4 from the factory / upgraded with S,V,C,XC70 instrument cluster / polar white wagon
History of Volvos in the family:
'71 144 S
'73 144 De Luxe
'78 244 DL
'78 244 DL
'79 244 GLE
'85 340 GLS

Craigd2599
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Post by Craigd2599 »

Wait...you mean my car isn't now running on exhaust gas? Here I thought I was on the cusp of true perpetual energy. I want my piece of tin foil back.
Craig D
Philly Boy in Lynchburg VA
2007 S40 Previously: 2 850's and an S80
Waiting for that "R" model barn find

tjts1
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Post by tjts1 »

Image
Ambitious but rubbish

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misha
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Post by misha »

Are you telling me that thru silver pipe which goes into air box flows exhaust gases???? :shock:
'97 850 2.5 20v / fully equipped / Motronic 4.4 from the factory / upgraded with S,V,C,XC70 instrument cluster / polar white wagon
History of Volvos in the family:
'71 144 S
'73 144 De Luxe
'78 244 DL
'78 244 DL
'79 244 GLE
'85 340 GLS

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