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A/C Condenser Replacement 2012 T6 XC60

Help, Advice, Owners' Discussion and DIY Tutorials for the groundbreaking new Volvo S60 2011+, V60 2015+ XC60 2010-2018.
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aseaz404
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Joined: 12 March 2020
Year and Model: 2008 C30, 2012 XC60
Location: NM
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A/C Condenser Replacement 2012 T6 XC60

Post by aseaz404 »

The vehicle has 142k miles and the front bumper had been knocked off in the parking lot. I was able to put the bumper back on, however when I went under the vehicle, in an attempt to place the clips that hold the bottom end, I punctured the condenser (I know, there was a hissing sound, chemicals being released and several choice words came out of my mouth).

I looked on YouTube to see if there were any videos about XC60 or T6 vehicles having the condenser replaced but didn't find anything. Not much luck searching the forums either and I could not find something specific in VIDA. There's a section about the air cooler which seems to include the condenser, but I'm not certain. I'm attaching the VIDA section, possibly assuming that the condenser is behind the air cooler.

Any guidance, advice, or pointing in the right direction would be greatly appreciated.
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aseaz404
Posts: 6
Joined: 12 March 2020
Year and Model: 2008 C30, 2012 XC60
Location: NM
Been thanked: 1 time

Post by aseaz404 »

I'm just wanting to check back with the forum before deciding whether this is doable with my limited mechanical skills. I have taken the bumper off before, so I'm comfortable with that step. There's currently no refrigerant in the system since it all escaped when the condenser was punctured. The VIDA diagram makes it seem pretty simple but based on videos of radiators (attached to the condenser), I fear there's more to it. I can use any guidance folks can provide. Is it just a question of removing the vertical (crash) bar and the horizontal (lower) support?

Vova585
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Post by Vova585 »

I think you will be able to do this job. You have help of detailed instructions in vida. I just wonder if you want to play with later system recharge vs paying someone to do it with advanced machine. My rough estimate would be around 3 hours to replace condenser and then price of refrigerant plus labor. Can't imagine it being any less than 800-1000 for everything done by the indy shop. You can save yourself some money by replacing the condenser yourself, but if you need car asap, I would rather "bite the bullet" and pay someone to quickly seal the system to prevent further damage from atmospheric moisture. You should plan to add cost of new ac dryer as well. Hope our colleagues with more ac repair experience can chip in.

aseaz404
Posts: 6
Joined: 12 March 2020
Year and Model: 2008 C30, 2012 XC60
Location: NM
Been thanked: 1 time

Post by aseaz404 »

Thanks for the feedback. Having an indy shop take care of it is definitely on the table, though if I could only have them add the refrigerant after I replace the condenser, I'd be saving several hundred dollars. The issue I have with the VIDA diagram instructions is that it looks overly simple (and that's rarely the case, at least for me). For example, what connections are there between the condenser and the other A/C components? Is disconnecting and reconnecting the condenser pretty straight forward?

wa5pcg
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Joined: 20 July 2018
Year and Model: 2011 S60 T6
Location: Dallas, TX
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Post by wa5pcg »

Sorry if my post is late. I did this job on my 2011 a couple of years ago. It is within the scope of a decent DIY'er. I did take off the front bumper and front supports to get to everything. But, if you take your time and study what is connected to what, you can figure it out.

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