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Alternator Rebuild - 850Turbo

Help, Advice and DIY Tutorials on Volvo's P80 platform cars -- Volvo's 1990s "bread and butter" cars -- powered by the ubiquitous and durable Volvo inline 5-cylinder engine.

1992 - 1997 850, including 850 R, 850 T-5R, 850 T-5, 850 GLT
1997 - 2000 S70, S70 AWD
1997 - 2000 V70, V70 AWD
1997 - 2000 V70-XC
1997 - 2004 C70

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itmagic
Posts: 1
Joined: 28 November 2007
Year and Model:
Location: Raleigh, NC

Alternator Rebuild - 850Turbo

Post by itmagic »

Hi everyone and thanks for all the great information and tips.

I've got a 96 850 Turbo and only get about 12.5 - 12.8 volts out of my alternator and am wondering if anyone has rebuilt a Volvo alternator before, and where to get the parts.

Many times just replacing the brushes can breathe new life into an old alternator, and I've done this before on other cars in just a few minutes.

Any ideas would be greatly appreciated and thanks in advance.

...Terry :)

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billofdurham
MVS Moderator
Posts: 6507
Joined: 2 February 2006
Year and Model: 855, 1995
Location: Durham, England
Been thanked: 5 times

Post by billofdurham »

Welcome to Matthew's Volvo Site.

I can't see any reason why you can't replace the brushes as on any other alternator. I, too, have rebuilt many in the past and have found new brushes to be adequate for a lot of miles. However, I also check the slip rings and renew as necessary.

Bill.
Work was good - retirement is better.

1996 850GLT 2.5 20v Estate Manual.
1995 Peugeot Boxer 2.5Tdi Autosleeper.
Previously:
1984 244DL, Manual, Beige.
1987 744GLE, Manual, Green.
1991 960 3.0 24v, Auto, Silver.
1994 940T Wentworth, Auto, Blue.

DieselDoNicely
Posts: 22
Joined: 16 October 2007
Year and Model:
Location: Brecon, United Kingdom

Post by DieselDoNicely »

Alternator went on my 850 Tdi last month. A company reconditioned the alternator for $180 here in the UK. Car has done 387,000 miles, and 3500 miles since the rebuild on the alternator. So answer is yes they can be repaired quite cheaply.

Ive seen a website that describes the procedure, but I think you need pullers to extract the bearings.

DDN.
1997 850 Turbo Diesel Auto Estate (390,000 miles)

2003 V70 D5(turbo diesel) Auto Estate - Powerflex poly wishbone bushed :-)

2005 V70 D5(turbo diesel) Geartronic Estate.

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