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AWD fuel delivery problem

Help, Advice and DIY Tutorials on Volvo's P80 platform cars -- Volvo's 1990s "bread and butter" cars -- powered by the ubiquitous and durable Volvo inline 5-cylinder engine.

1992 - 1997 850, including 850 R, 850 T-5R, 850 T-5, 850 GLT
1997 - 2000 S70, S70 AWD
1997 - 2000 V70, V70 AWD
1997 - 2000 V70-XC
1997 - 2004 C70

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johhny5
Posts: 6
Joined: 27 October 2008
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AWD fuel delivery problem

Post by johhny5 »

I recently replaced both left and right pumps on a 2000 xc70 due to a no fuel problem. About 2 weeks later, the car came back and for a no start problem. It showed about 6 gallons of gas. When I added gas, it would start. I assumed one of the senders was installed incorrectly. After extensive testing, I found that the problem is that fuel from the left side is not being delivered to the right side. I thought that the right side pump sucked fuel from the left side, but it appears that it requires pressure from the outside line of the left pump to push the fuel to the right side. The line that comes off the left pump goes to a pressure valve which T's into the evap line, which runs from the evap valve (on the fan) to the carbon canister. That is where I am lost, because as far as I understand the evap system on this car uses vacuum. Any thoughts or ideas would be appreciated, thanks.

johhny5
Posts: 6
Joined: 27 October 2008
Year and Model:
Location:

Post by johhny5 »

After further digging, I found that the pressure port coming off the line is actually a pressure regulator that ties in with the fuel line (very hard to tell). Anyways, I'm not getting flow out of the regulator, so it should be fixed when replaced. I advise anybody who does a fuel pump on a AWD with this set-up to check and make sure you have fuel coming out of the left line on the left pump.

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