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P0172 code, vacuum fitting... (850 GLT)

Help, Advice and DIY Tutorials on Volvo's P80 platform cars -- Volvo's 1990s "bread and butter" cars -- powered by the ubiquitous and durable Volvo inline 5-cylinder engine.

1992 - 1997 850, including 850 R, 850 T-5R, 850 T-5, 850 GLT
1997 - 2000 S70, S70 AWD
1997 - 2000 V70, V70 AWD
1997 - 2000 V70-XC
1997 - 2004 C70

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RexSpeed
Posts: 24
Joined: 17 December 2009
Year and Model: '97 855 GLT
Location: Eau Claire, WI

P0172 code, vacuum fitting... (850 GLT)

Post by RexSpeed »

So after having reached in under the manifold a handful of times looking for the common vacuum leak that causes the P0172 code, I finally found the leak. I have about 3" of vacuum line attached to the nipple on the manifold and since the fitting was tight and I could feel any further along those 3" I figured that wasn't the cause. It was.

Feeling a bit ambitious tonight I squeezed my hand in even further and discovered that those 3" of vacuum line all that's connected to that nipple. The end of the line was just wide open. I plugged it off just to get rid of the leak, but now I'm wondering where the other end of that line is supposed to go.

What is that manifold nipple supposed to supply a vacuum/boost signal to?
Rex in Wisconsin
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'97 855 GLT (my 'nice' car)
'91 Mazda Miata (STS autocrosser)
'95 Subaru Legacy (wife's appliance)

Klausc
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Year and Model: 1995 855 Turbo
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Post by Klausc »

Need a little more info. Where is the nipple and the 3" of vacuum line? Right side, left, front? There are a lot of lines around the engine.
Klaus
If I had a larger garage, I could have more Volvos.

RexSpeed
Posts: 24
Joined: 17 December 2009
Year and Model: '97 855 GLT
Location: Eau Claire, WI

Post by RexSpeed »

Klausc wrote:Need a little more info. Where is the nipple and the 3" of vacuum line? Right side, left, front? There are a lot of lines around the engine.
Far left and underside of manifold, right next to the t-stat housing.
Rex in Wisconsin
------------------------------
'97 855 GLT (my 'nice' car)
'91 Mazda Miata (STS autocrosser)
'95 Subaru Legacy (wife's appliance)

jblackburn
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Post by jblackburn »

That goes back to the vacuum supply port at the intake hose of the turbocharger.

Image
It attaches just behind the fat pipe on the PTC nipple. You can run a length of vacuum tubing from there up and over the top of the engine back to the nipple to it.

Check at the same time to see if your PCV system is clogged once you get the line connected (see the write-up pinned at the top of the 850 forum for the tell-tale video of white smoke out the dipstick tube at idle).
'98 S70 T5
2016 Chevy Cruze Premier


A learning experience is one of those things that says, "You know that thing you just did? Don't do that."

mercuic: Long live the tractor motor!

RexSpeed
Posts: 24
Joined: 17 December 2009
Year and Model: '97 855 GLT
Location: Eau Claire, WI

Post by RexSpeed »

jablackburn wrote:That goes back to the vacuum supply port at the intake hose of the turbocharger.

It attaches just behind the fat pipe on the PTC nipple. You can run a length of vacuum tubing from there up and over the top of the engine back to the nipple to it.

Check at the same time to see if your PCV system is clogged once you get the line connected (see the write-up pinned at the top of the 850 forum for the tell-tale video of white smoke out the dipstick tube at idle).
I'll go ahead and get the line attached as you recommend, but I'm a little confused by it. What function is served by having a hose connected to two vacuum sources with nothing in between? Functionally, does it matter if the two points are connected or just plugged individually?

The PVC system was done about 14 months ago. Once the weather here warms up a bit I'll pull the PTC stuff to make sure it's not gunked up again, but I cleaned it all out when I did the rest of the PCV.
Rex in Wisconsin
------------------------------
'97 855 GLT (my 'nice' car)
'91 Mazda Miata (STS autocrosser)
'95 Subaru Legacy (wife's appliance)

jblackburn
MVS Moderator
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Post by jblackburn »

It provides a vacuum source from the intake manifold at idle, when it can help the PTC nipple suck up oil vapors that blow past the turbo seals back into the oil separator box. Under throttle, the intake manifold is under positive pressure from the turbocharger, so the vacuum hose serves no purpose then as the engine's crankcase pulls the vapors through on its own.

One reason to keep it connected is just to keep the car from throwing check engine lights at you.
'98 S70 T5
2016 Chevy Cruze Premier


A learning experience is one of those things that says, "You know that thing you just did? Don't do that."

mercuic: Long live the tractor motor!

RexSpeed
Posts: 24
Joined: 17 December 2009
Year and Model: '97 855 GLT
Location: Eau Claire, WI

Post by RexSpeed »

Okay, more confusion...

Vacuum line #1 (see pics) doesn't attach anywhere. The other end is loose with a plug in the end. What is this line supposed to connect to? What is the canister thing (by-pass valve?)
Image

If I understand your previous post correctly, line #3 is supposed to connect to the back of the manifold (by the steering pump). However, on my car it's connected to this t-fitting (#2). There is a check-valve in line between the turbo inlet and the t-fitting as well. Is this correct, or do I have some lines swapped around?
Image
Image
Rex in Wisconsin
------------------------------
'97 855 GLT (my 'nice' car)
'91 Mazda Miata (STS autocrosser)
'95 Subaru Legacy (wife's appliance)

jblackburn
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Year and Model: 1998 S70 T5
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Post by jblackburn »

Line #3 is where it is supposed to be. The one above that, with the small elbow into the valve with the bigger hose coming out of it kinks up and goes over to the other side of the intake manifold.

That silver canister is the SAS (secondary air injection system) valve. The fat hose there attaches to an air pump under the battery tray, and the vacuum line from that valve goes up towards a valve on the radiator shroud.

See this small yellow line at the top of this picture into the intake manifold? The vacuum line for the SAS attaches into the other end of the valve that one's connected to. That small purple line that snakes past the transmission dipstick is the one on my car that goes up there.
Image
'98 S70 T5
2016 Chevy Cruze Premier


A learning experience is one of those things that says, "You know that thing you just did? Don't do that."

mercuic: Long live the tractor motor!

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