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Front Brake Replacement on 1993 Volvo 940

Help, Advice, Owners' Discussion and DIY Tutorials on all Volvo's "mid era" rear wheel drive Volvos.

1975 - 1993 240
1983 - 1992 740
1982 - 1991 760
1986 - 1991 780
1990 - 1998 940
1990 - 1998 960
1997 - 1998 V90/S90

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gameboo
Posts: 27
Joined: 3 August 2005
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Front Brake Replacement on 1993 Volvo 940

Post by gameboo »

How do you replace the front brakes? Is there a trick? or do you have to remove the caliper? or something?

Thanks

LaRy
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Post by LaRy »

It is a trick, but when knowing it you will wonder why are not all the other brakes done like this!
Press back the brakepads. In the inner lower side it is a big bolt under the caliper. Loosen that and remove it. After that you can flip up the whole caliper and the brakpads will actually drop out! You can even slide the whole caliper unit off from the upper pin.
These brakes are done to work at the Scandinavian muddy, snowy and SALTY roads.

Guest

Post by Guest »

Thx

Replaced the brakes.

What do you do to remove the rotors for machining

petershen1984
Posts: 271
Joined: 13 October 2003
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Location: Taipei

Post by petershen1984 »

I read that you should NEVER resurface the rotors or for Volvos at least. It cuts a considerable service life (mileage) and may even warp.
Peter Shen

1992 Volvo 960 (Silver)

LaRy
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Location: Sweden
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Post by LaRy »

Start checking the thickness, if you have a 280mm rotor, minimum thickness is 23mm, if you have a 287mm rotor the minimum thickness is 20mm.
Then it is just to take the caliper away and hang it in some wire, do not loosen the brake hooses. Loosen the small brasspin between the wheelbolts. Lift the rotor away. I love those brakes!

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