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How to get ball joint back into control arm?

A mid-size luxury crossover SUV, the Volvo XC90 made its debut in 2002 at the Detroit Motor Show. Recognized for its safety, practicality, and comfort, the XC90 is a popular vehicle around the world. The XC90 proved to be very popular, and very good for Volvo's sales numbers, since its introduction in model year 2003 (North America). P2 platform.
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Jvestal
Posts: 10
Joined: 7 June 2011
Year and Model: 05 XC90
Location: Fairhope, AL

How to get ball joint back into control arm?

Post by Jvestal »

Okay so I am replacing both front drive shaft because of torn CV boots. Got the old ones out and new ones in but can not figure out how to get the ball joint to go back into the control arm. I can push the control arm down (until in bottoms out) but still need another 2 inches to get the ball joint back into the control arm hole. When I jack up the wheel it just pushes out and is not aligned with the hole.

Do I need to compress the springs? Something else? Please let me know any idea.

Here is a youtube link to what I did, unfortunately it does not go into an reassembly details.


Thanks for any info.
Last edited by matthew1 on 04 Sep 2012, 21:28, edited 1 time in total.
Reason: Help removed from title, video embedded in post.

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matthew1
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Post by matthew1 »

On 850s I've run into a similar problem, where the ball joint would simply not seat in its mate. So we took the control arm (back) off of the frame of the car. This frees up the control arm so that you can mate the ball joint first, then do the two frame bolts.
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Matty Moo
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Post by Matty Moo »

Make sure the ball joint is clean, put some anti-seize in it then manipulate it where it's at the right angle to go straight in. Depending on how stubborn it is, I've found that using a rubber mallet coaxes it into place.
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Post by jimmy57 »

Usually it is a very long pry bar to get the CA to drop that last little bit it takes for the stud to clear and go into the hole on the CA.

Jvestal
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Year and Model: 05 XC90
Location: Fairhope, AL

Post by Jvestal »

Here is what I did
Ball Joint.jpg

road1will
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Year and Model: 2004 XC90 2.5T
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Post by road1will »

Long pry bar through the control arm prying down. This is much easier to do with the car on a lift instead of the ground.

mbreed
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Post by mbreed »

Volvo has a big C clamp spring compressor that is used on car. I had a come-a-long and just cranked that control arm down until the ball joint went in.

boosted5cyl
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Post by boosted5cyl »

Probably a bit late now, but the bolts you loosened are used to hold the camber in position. Might be a good idea to get your alignment checked, or at the very least throw a digital angle finder on there.
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