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Oil leak from brand new oil cooler hoses. WTF?

Help, Advice and DIY Tutorials on Volvo's P80 platform cars -- Volvo's 1990s "bread and butter" cars -- powered by the ubiquitous and durable Volvo inline 5-cylinder engine.

1992 - 1997 850, including 850 R, 850 T-5R, 850 T-5, 850 GLT
1997 - 2000 S70, S70 AWD
1997 - 2000 V70, V70 AWD
1997 - 2000 V70-XC
1997 - 2004 C70

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fuel
Posts: 6
Joined: 6 January 2013
Year and Model: S70 1998
Location: Brisbane Australia

Oil leak from brand new oil cooler hoses. WTF?

Post by fuel »

Hey guys my 98 S70 T5 developed a leak from the engine side crimp of the oil feed hose so I ended up replacing both the oil feed and oil return hoses with new Dorman items from RockAuto.com.

Fast forward a couple of leak-free weeks and I find tonight the familiar engine oil leaks under the car... I jack it up and find oil is leaking from the new hoses! More specifically from both the engine and radiator end crimps of the oil feed hose and the engine crimp side of the oil return hose! The amount of oil leaking is actually less than the first time but the number of places the oil is leaking from is now increased!

What gives?? Could it simply be an unlucky case of both new hoses being faulty or is there something more sinister at play? When I had the oil thermostat block off it appeared to be opening and closing fine (ie it was closed when it was off the car and cooled down). Are there any other symptoms of increased oil pressure? Is this a common issue perhaps?

Thanks!

cn90
Posts: 8268
Joined: 31 March 2010
Year and Model: 2004 V70 2.5T
Location: Omaha NE
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Post by cn90 »

Dorman is Chinese stuff, the answer is right there.

You could have rebuilt your cooler hoses using angle grinder (to cut the crimp off), then use generic hose + Oetiker clamps.
Below is a thread on ATF cooler hose rebuild for $10, scroll down to see it:

https://www.matthewsvolvosite.com/forums ... hp?t=54118
2004 V70 2.5T 100K+
2005 XC90 2.5T 110K+

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erikv11  
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Year and Model: 850, V70, S60R, XC70
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Post by erikv11 »

What he said - cheap Chinese parts are a PITA.

Rebuilding your own lines has been posted about extensively here, here is a very nice and thorough DIY from last year:
https://www.matthewsvolvosite.com/forums ... hp?t=48061

Or you can pay someone to rebuild them and still get much higher quality than Dorman for less, this guy is very good:
https://www.matthewsvolvosite.com/forums ... =7&t=53362
'95 854 T-5R, Motronic 4.4, 185k
'98 V70, T5 tune-injectors-turbo, LPT engine, 304k, daily driver
'06 S60 R, 197k
'07 XC70, black, 205k
'07 XC70, willow green, 212k
'99 Camry V6 :shock: 153k
gone: '96 NA 850 210k, '98 NA V70 182k, '98 S70 NA 225k, '96 855 NA 169k

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