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2005 XC90 2.5 Loud engine noise after changing 0-ring SOLVED

A mid-size luxury crossover SUV, the Volvo XC90 made its debut in 2002 at the Detroit Motor Show. Recognized for its safety, practicality, and comfort, the XC90 is a popular vehicle around the world. The XC90 proved to be very popular, and very good for Volvo's sales numbers, since its introduction in model year 2003 (North America). P2 platform.
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nelaco
Posts: 32
Joined: 9 October 2010
Year and Model: 2013 C30 R-Design
Location: US
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2005 XC90 2.5 Loud engine noise after changing 0-ring SOLVED

Post by nelaco »

Hi everyone, I need some help please. A few days ago I dropped the oil pan due to clogged passageway from the oil trap. It was 100% blocked and after days of soaking it with all different kinds of solvents I was not able to clear it so I had no choice but to drop the pan. I replaced all the o-rings with new ones from FCP, and the one from the pickup tube with one from my Volvo dealer. The tube looked fine so I didn't replace it. The screen was pretty clean so I just sprayed some carb cleaner.
I filled up with GC 0W30 and used a Volvo oil filter.
When I went to start the car I first cranked it a couple of times without letting it start to build up some oil pressure. I then started it and it was loud so I shut it off. I tried a second time and got louder. Sounded like lifters. I have the feeling not enough oil is getting pumped.

I went ahead and dropped the pan again to inspect. Everything looked fine except the two o-rings that go on the block came out with the pan so it is hard to tell if they were seated properly when I attached the pan or not. I had used Vaseline to hold them in place.
The pickup tube had some oil in it too which tells me some pumping must be happening.
I pulled all the plugs and looked down the pistons. Everything looks normal.
I'll put it back together and double check the o-rings stay on the block.
I am planning to crank the engine without plugs and fuel pump fuse removed so I can build some oil pressure first.
Am I missing something? Thank you.


2005 XC90 2.5T AWD 119k miles
Last edited by nelaco on 03 Jan 2014, 15:26, edited 1 time in total.
2020 S60 T5
2013 C30 R-Design
2005 XC90 2.5T AWD

nelaco
Posts: 32
Joined: 9 October 2010
Year and Model: 2013 C30 R-Design
Location: US
Has thanked: 7 times
Been thanked: 6 times

Post by nelaco »

All set. I put it back together, cranked the engine several times for a few seconds without spark plugs, coils and fuel. Then tried with everything in place and no loud noises at all. I am not exactly sure what happened. Maybe the o-ring/s was not seated properly, or maybe I over-reacted to the loud noises. Car is running great now. We'll see if mpg and oil consumption improve.
2020 S60 T5
2013 C30 R-Design
2005 XC90 2.5T AWD

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