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96 850 lower radiator hose, one end smaller?

Help, Advice and DIY Tutorials on Volvo's P80 platform cars -- Volvo's 1990s "bread and butter" cars -- powered by the ubiquitous and durable Volvo inline 5-cylinder engine.

1992 - 1997 850, including 850 R, 850 T-5R, 850 T-5, 850 GLT
1997 - 2000 S70, S70 AWD
1997 - 2000 V70, V70 AWD
1997 - 2000 V70-XC
1997 - 2004 C70

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JimBee
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96 850 lower radiator hose, one end smaller?

Post by JimBee »

A while ago, I purchased an "OEM quality" lower radiator hose from NAPA. I was told their brand was made by Gates to spec. Today, I was all set to install it, when I discovered the engine end is noticeably smaller than the radiator end—and visibly smaller at the engine end than the hose I removed. End to end, the contours are an exact match.
Should both ends be the same? Was the original smaller and stretched to fit? Am I somehow supposed to stretch the engine end to fit the nipple?

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abscate
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Post by abscate »

How much smaller is it? If it's less than 10 percent of hose diameter I would stretch it.
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cn90  
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Post by cn90 »

Get a caliper and measure the engine port and radiator port.
2004 V70 2.5T 100K+
2005 XC90 2.5T 110K+

JimBee
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Post by JimBee »

I have a caliper, I'll measure it tomorrow. Shouldn't the Od and ID match, like they do at the radiator end and like every hose I've ever seen!?
This is strange. There's actually noticeably more rubber around about 180 degrees of the interior of hose end, making it visibly thicker there, than the opposite 180.

JimBee
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Post by JimBee »

The vendor agreed that the one end was malformed and swapped it.

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abscate
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Post by abscate »

Nice and good on the vendor - was that NAPA?
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1999-V70-T5M56 2005-V70-M56 1999-S70 VW T4 XC90-in-Red
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JimBee
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Year and Model: 93 and 2 96 850's
Location: Minneapolis
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Post by JimBee »

abscate: it was NAPA. The hose he gave me looks correctly formed, but it's not rubber; well it looks shiny, is a harder substance than the conventional rubber hose, and is kind of ribbed along the length. I'm debating whether to use it.

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