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ATF flush: step-by-step

Help, Advice and DIY Tutorials on Volvo's P80 platform cars -- Volvo's 1990s "bread and butter" cars -- powered by the ubiquitous and durable Volvo inline 5-cylinder engine.

1992 - 1997 850, including 850 R, 850 T-5R, 850 T-5, 850 GLT
1997 - 2000 S70, S70 AWD
1997 - 2000 V70, V70 AWD
1997 - 2000 V70-XC
1997 - 2004 C70

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robert213
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ATF flush: step-by-step

Post by robert213 »

This procedure works great. I only needed 10 quarts of Valvoline Dexron III to complete the task. No need to disconnect any hoses. I drained, refilled, and ran thru gears only 3 times.

Reminder... Make sure jack stands raise front wheels at least 2 inches off of ground. Apply brakes between shifts between reverse, drive, and park.

I purchased impact 6-point 24mm socket at NAPA. I already have a 4 inch extension. Don't forget to purchase new aluminum crush washer for drain plug. You cannot use crush washer for oil plug. The crush washer for auto trans plug is much thicker.

https://www.matthewsvolvosite.com/tips.php#transflush2

ATF flush: step-by-step
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1. RE: "ATF is not a service item", the owner manual says "no need to flush the ATF" for normal service, but considering that it is a very expensive item to repair and with my modified technique it is very easy to flush (easier than doing engine oil change).

2. Here is my technique-modified from Haynes. No need to remove the battery and battery tray and no need to disconnect the hose from the cooler. Get a box wrench 24-mm (Sears). The drain plug for the ATF is on the Right side of the Transmission casing. Drain ATF, you should get approx. 3.5 liters out the first time. This is the amount you need to put back during the final top-up.

However, for the each flush cycle: a. Reinstall the drain plug finger-tight b. Add just 2 liters of ATF c. Start the engine (don't drive as the drain plug is not tightened), shift through all gears with at least 5 seconds in each gear. d. Drain the ATF

Repeat the above steps until the ATF is clear, it usually takes 3-4 cycles or approx. 8 liters of ATf to be wasted. At the final topup, add approx. 3 liters, run the engine and check the ATF (using standard procedure as in the onwer manual as to how to check the ATF level). In my experience during the final run I added 3.5 liters. This way you only need one case of 12 liters of ATF. I think this is good preventive maintenance.
Last edited by robert213 on 01 Apr 2006, 08:41, edited 3 times in total.

MadeInJapan
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Year and Model: '98 S70 T5 '07S40T5
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Post by MadeInJapan »

I agree...good preventative maitenance and best for those who are in "doubt" about the full flush method due to fear or high miles. I think this is the best least intrusive way of flushing the tranny! Nice write-up Robert!
'98 S70 T5 Emrld Grn Met/Beige Tons of Upgrades Mobil-1
'04 V70 2.5T Red/Taupe Some Upgrades Mobil-1
'07 S40 T5 AWD 6 speed manual! Silver/Black Stage1 Heico & Elevate
'07 S60 2.5T Blue/Taupe- my kid's Volvo

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